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Baker Panametrics PanaFlow XMT1000 User Manual

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panametrics.com
BH054C11 EN B
PanaFlow™ XMT1000
User’s Manual

Table of Contents

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Baker Panametrics PanaFlow XMT1000 Specifications

General IconGeneral
BrandBaker
ModelPanametrics PanaFlow XMT1000
CategoryTransmitter
LanguageEnglish

Summary

Chapter 1. Introduction

1.1 Overview of XMT1000 System

Provides an overview of the XMT1000 transmitter and its systems.

1.2 Theory of Operation

Explains the Transit-Time Flow Measurement method used by the XMT1000.

1.3 SIL Application

Details the Safety Integrity Level (SIL) capabilities of the XMT1000.

Chapter 2. Installation

2.1 Introduction to Installation

Outlines the guidelines for safe and reliable installation of the XMT1000.

2.2 CE Marking Compliance

Details wiring requirements for CE Marking and high noise areas.

2.3 Installation in Explosive Atmosphere

Specifies requirements for installing the apparatus in explosive atmospheres.

2.4 Special Conditions for Safe Use

Lists special conditions and considerations for safe installation.

2.5 Unpacking the XMT1000

Instructions for inspecting and unpacking the XMT1000 instrument.

2.6 Site and Clearance Considerations

Guidelines for selecting installation sites and ensuring adequate clearance.

2.7 Making the Electrical Connections

Provides instructions for making all necessary electrical connections.

2.7.1 Wiring the Analog Outputs

Details on wiring the standard and optional analog outputs.

2.7.2 Wiring the Digital Output

Instructions for wiring the digital output for various functions.

2.7.3 Wiring the Modbus/Service Port

Instructions for connecting the Modbus communication port.

2.7.4 Wiring HART or Foundation Fieldbus Connection

Details for wiring HART or Foundation Fieldbus outputs.

2.7.5 Wiring Analog I/O Terminal Block

Instructions for wiring additional analog I/O terminal blocks.

2.7.6 Wiring the CH1 and CH2 Flying Lead

Specific instructions for wiring Channel 1 and Channel 2 flying leads.

2.7.7 Wiring the Line Power

Guidance on connecting the line power supply to the XMT1000.

Chapter 3. Programming

3.1 Introduction and Usage Advisory

Introduction to programming features and secure usage advisories.

3.1.2 HMI Features

Description of the Human-Machine Interface keys and their functions.

3.1.3 Indicator Lights

Explanation of the Power and Error indicator lights.

3.2 Passcodes and Lockout

Information on passcodes, unlocking from keypad lockout.

3.3 Measurement View Pages

Details on the different measurement view screens.

3.3.1.1 Changing Display Format

Steps to change the display format of measurements.

3.3.1.2 Selecting a Composite Measurement

Procedure for selecting composite measurements for display.

3.3.1.3 Selecting a Channel Measurement

Procedure for selecting channel-specific measurements for display.

3.3.1.4 Totalizer Display

Instructions for configuring and viewing totalizer measurements.

3.3.2 Log-in and Primary Pages

Steps to log in and navigate through the primary pages.

3.4 Main Program - System Settings

Configuration of system-wide settings, including units.

3.4.2 Meter Settings

Adjusting meter display, date, password, and sensor information.

3.5 Main Program - Inputs and Outputs

Configuration of input and output settings for the meter.

3.5.2 Standard Analog Output

Setup and calibration of the standard analog output.

3.5.3 Standard Digital Output

Configuration of pulse, frequency, and alarm digital outputs.

3.5.4 Option Comm Slot-1

Configuration for HART or Foundation Fieldbus communication options.

3.5.5 Option I/O Slot-2

Setup and calibration of analog outputs and inputs for Slot 2.

3.5.6 Analog Output (SIL) - Optional

Programming and calibration of the Safety Integrity Level (SIL) analog output.

3.6 Main Program - Programming (Clamp-on)

Programming parameters for clamp-on ultrasonic flow measurements.

3.6.1 Programming the Pipe

Specifying pipe dimensions, material, and lining for accurate measurements.

3.6.2 Programming the Fluid

Configuring fluid properties like density, viscosity, and sound speed.

3.6.3 Programming the Path Configuration

Setting up path configurations, weights, and error handling.

3.6.4 Programming the Flow and Diagnostic Limits

Setting flow velocity limits and diagnostic parameters.

3.6.5 Programming Advanced Settings

Configuring advanced settings like temperature, voltage, and refresh rate.

3.6.6 Channel X Programming

Setting up channel-specific transducer and advanced settings.

3.6.7 Fluid Speed of Sound Calibration

Procedure for calibrating the fluid speed of sound (SOS).

3.7 Main Program - Programming (Wetted)

Programming parameters for wetted ultrasonic flow measurements.

3.7.1 Programming the Pipe

Specifying pipe dimensions for wetted installations.

3.7.2 Programming the Fluid

Configuring fluid properties for wetted installations.

3.7.3 Programming the Path Configuration

Setting up path configurations for wetted systems.

3.7.4 Programming the Flow and Diagnostic Limits

Setting flow limits and diagnostic parameters for wetted systems.

3.7.5 Programming Advanced Settings

Configuring advanced settings for wetted installations.

3.8 Calibration

Procedures for calibrating the XMT1000 meter using meter factor or K-Table.

Chapter 4. Error Codes and Troubleshooting

4.1 Introduction to Troubleshooting

Overview of troubleshooting the XMT1000 flow meter.

4.2 Error Classification and Codes

Details on error classification, error numbers, and subsystems.

4.3 Flow Errors (E-Errors)

Guidelines for troubleshooting flow-related errors.

4.4 Fluid and Pipe Problems

Troubleshooting measurement problems related to fluid or pipe conditions.

4.5 Transducer Problems

Identification and resolution of issues related to transducers.

4.6 System Errors (S-Errors)

Information on system errors, their descriptions, and recommended actions.

4.7 Communication Errors (C-Errors)

Troubleshooting communication errors between subsystems.

4.8 Transmitter Errors

List of transmitter-specific errors and their recommended actions.

4.9 Option I/O Errors

Troubleshooting errors related to optional Input/Output modules.

4.10 Diagnostics Data

Using diagnostic parameters to identify system health and problems.

Chapter 5. Maintenance and Service

5.1 Spare Parts

Information on ordering spare parts for the flow meter electronics.

5.2 Installing Replacement Parts

Guidelines for on-site replacement of field-replaceable parts.

Appendix A. Specifications

A.1 Operation and Performance

Details on fluid types, transducer types, pipe sizes, and flow accuracy.

A.2 Electronics

Specifications for enclosures, classifications, display, and keypad.

A.3 Drawings

References to available drawings, such as wiring details.

A.4 Wiring Diagram

Provides detailed wiring diagrams for various configurations.

Appendix B. Modbus Map Validation

Appendix C. Error Code Bit-Field Representation

Appendix D. HART Communication

D.1 Wiring to HART Communicator

Instructions for wiring the XMT1000 to a HART communicator.

D.2 HART Write Mode Switch

Information on the HART circuit write mode switch for security.

D.3 DD File and HART Menu Maps

Details on DD files and HART menu maps for programming.

D.4 Configurable Measurements

Lists the measurements available for configuration over HART.

Appendix E. Wireless HART Communication

E.1 Introduction to Wireless HART

Overview of Wireless HART communication protocol.

E.2 Installation and Configuration

Steps for setting up XMT1000 with Masoneilan VECTOR adaptor.

E.2.2 XMT1000 Configuration

Programming the XMT1000 for HART digital output and tagging.

E.2.3 Masoneilan VECTOR V1100 Adaptor Configuration

Steps to configure the VECTOR adaptor for wireless gateway recognition.

E.2.4 Emerson Wireless Gateway Setup

Instructions for configuring the Wireless Gateway with a static IP.

Appendix F. Foundation Fieldbus Communication

F.1 Introduction to Foundation Fieldbus

Overview of Fieldbus communication protocol and XMT1000 FF option.

F.2 Installation and Network Configuration

Requirements and steps for Fieldbus network setup.

F.2.4 FISCO (Fieldbus Intrinsically Safe Concept)

Details on FISCO connection parameters and entity parameters.

F.2.5 DD File

Information on obtaining the Device Description (DD) file.

F.2.6 Default Node Address

Information on the default node address and its change.

F.3 Specifications

General, physical, and communication specifications for FF option.

F.3.5 Function Blocks

Details on resource, transducer, and function blocks used in FF.

F.4 Resource Block

Information on FF revision, passwords, and NAMUR NE107 configuration.

F.5 XMIT Transducer Block

Parameters and units available in the XMIT Transducer Block.

F.6 Composite Transducer Block

Parameters common to all three paths in the Composite Transducer Block.

F.6.1 Clearing the Totalizer

Procedure to start, stop, or reset batch totalizers via Fieldbus.

F.7 Configurable Measurements

Lists the measurements available over Foundation Fieldbus.

F.8 Channel Transducer Block

Measurement values and parameters for individual channel transducer blocks.

F.11 Error Handling

How the flow meter publishes error status on the Fieldbus.

F.12 Simulation Mode

Instructions to enable simulation mode for testing FF implementation.

F.13 Fieldbus Troubleshooting Guide

Suggested solutions for common Fieldbus problems.

F.14 DPI620 FF Modular Communicator

Information on the DPI620 FF calibrator and communicator.

Appendix G. Menu Map

G.1 Primary Pages - SIL Type

Menu map for primary pages in SIL type.

G.2 Primary Pages - Non-SIL Type

Menu map for primary pages in Non-SIL type.

G.3 Log-in Steps - SIL Type

Menu map illustrating log-in steps for SIL type.

G.4 Log-in Steps - Non-SIL Type

Menu map illustrating log-in steps for Non-SIL type.

G.5 Meter Units and Settings

Menu map for configuring meter units and settings.

G.6 Error Log

Menu map for accessing and viewing the error log.

G.7 Input/Output - Analog Output

Menu map for configuring analog output settings.

G.8 Digital Output - Pulse Output

Menu map for configuring digital pulse output settings.

G.9 Digital Output - Frequency Output

Menu map for configuring digital frequency output settings.

G.10 Digital Output - Alarm

Menu map for configuring digital alarm output settings.

G.11 Communication Port

Menu map for configuring communication port settings.

G.12 Input/Output - Option Comm (Slot 1)

Menu map for configuring option communication in Slot 1.

G.12.2 HART (PV Configuration)

Menu map for HART PV configuration.

G.13 Programming

Menu map for programming various parameters.

G.13.1 Composite Clamp-on (Pipe Configuration)

Menu map for composite clamp-on pipe configuration.

G.13.2 Composite Wetted (Pipe Configuration)

Menu map for composite wetted pipe configuration.

G.13.3 Composite Clamp-on and Wetted (Fluid)

Menu map for composite fluid configuration.

G.13.4 Composite - Path Configuration

Menu map for composite path configuration.

G.13.5 Composite (Limits Configuration)

Menu map for composite limits configuration.

G.13.6 Composite (Advanced Configurations)

Menu map for composite advanced configurations.

G.13.7 Channels (Clamp-On)

Menu map for channel configuration in clamp-on mode.

G.13.8 Channels (Wetted)

Menu map for channel configuration in wetted mode.

G.14 Calibration

Menu map for meter calibration procedures.

G.15 Advanced

Menu map for advanced settings.

G.16 SIL Testing (Meter Type - SIL)

Menu map for SIL testing procedures.

G.17 Factory

Menu map for factory settings and information.

G.18 Input/Output

Menu map for input/output configurations.

G.19 Display Measurement

Menu map for displaying measurements (one/two variable).

G.20 Measurement View

Menu map for the measurement view screen.

G.21 Forward Volume Total

Menu map for displaying forward volume totals.

G.22 Totalizer Display

Menu map for configuring the totalizer display.

G.23 Process Variable

Menu map for viewing process variables.

G.24 Main Menu - Error/Warnings

Menu map for accessing error and warning information.

G.25 Main Menu - Software Upgrades

Menu map for performing software upgrades.

Warranty

Return Policy

Procedure for returning instruments for warranty service.