Baumuller BM5-O-SAF-000 - Document No.: 5.09013.07 of

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Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-000/-001

Document no.: 5.09013.07 Baumüller Nürnberg GmbH

114

of 114

Index

Technical data 103

Terms

Definition 13

Type code

Module 59

Type plate 59

Warning notices, general 10

Warranty and liability 13

Wiring plan 69

Pin assignment 50

Switching thresholds of inputs 52

Main Page

Default Chapter3
- Table of Contents3
1 Document History7
2 General9
- Information on the Operation Manual9
- Legend10
- Limitation of Liability11
- Preliminary Information11
- Copyright12
- Further Applicable Documents from Other Manufacturers12
- Replacement Parts12
- Disposal12
- Warranty and Liability13
- Customer Service13
- Terms Used13
- Certification13
- Approvals, Directives and Standards14
3 Use of this Manual15
4 Safety17
- Contents of the Operation Manual17
- Alterations and Rebuilding of the Device17
- Intended Use18
- Operator Responsibility19
- Protective Equipment19
- Personnel Training20
- Personnel Protective Equipment21
- Special Dangers22
- Fire Fighting22
- Electric Safety23
- Notice on Power Supply23
- Safety Equipment23
- Conduct in the Event of Danger and Accidents24
- Signage24
5 Functional Safety25
- Safety-Related Parameters25
- SAF-001-000-XXX26
- SAF-001-001-XXX27
6 Packaging and Shipping29
- Shipping29
- Unpacking29
- Disposing of the Packaging30
- To be Observed When Shipping30
7 Description of the Default and Parameter Module31
- General31
- Compatibility List31
- Working Principle Parameter Module (BM5-O-SAF-000-000-000)32
- Setting of the Switch-On Behavior33
- Operation Manual Safety Module for B Maxx 5000 BM5-O-SAF-000/-00135
- Structure of the SAF-000 Default- and Parameter Module35
- Identification of the SAF-000 Default- and Parameter Module35
8 Description of the Safety Module (SAF-001)37
- General37
- Safety Module SAF-001-000-XXX and SAF-001-001-000 with Safety Function STO37
- Safety Module SAF-001-001-001 with Safety Function SS1 (Time Controlled)37
- Compatibility List38
- Compatibility List SAF-001-000-XXX38
- Compatibility List SAF-001-001-XXX38
- Compatibility List SAF-001-000-002 with Automatic Restart39
- Safety Notes on the STO (Safe Torque Off)39
- Working Principle40
- SAF-001-000-XXX40
- SAF-001-001-XXX40
- Input Circuitry42
- SAF-001-000-XXX42
- SAF-001-001-XXX46
- Structure48
- Structure of the Safety Module (SAF-001-000-XXX)48
- Structure of the Safety Module (SAF-001-001-000)49
- Structure of the Safety Module (SAF-001-001-001)49
- Pin Assignment50
- Pin Assignment of Connector X1 (SAF-001-000-XXX)50
- Pin Assignment of Connector X1 (SAF-001-001-XXX)51
- Pin Assignment of Connector X1 (SAF-001-000-002 with Automatic Restart)51
- Switching Thresholds for Voltage and Current52
- Maximum Response Time53
- Properties of the Parameter Memory53
- Operation and Display Elements54
- Leds for Indicating the Operation Statuses54
- Button for Verification Purposes55
- Restart Inhibit (SAF-001-000-XXX)56
- Automatic Restart (SAF-001-000-002 and SAF-001-001-XXX)58
- Marking of the Safety Module (SAF-001) - Type Code59
9 Description of the Reset-Module61
- General61
- Compatibility List61
- Operating Mode of the Reset-Module (BM5-O-SAF-100)61
- Structure of the Reset-Module (BM5-O-SAF-100)62
- Identification of the Reset-Module (SAF-100)62
- Mode of Operation Module Replacement63
10 Resetting of the Safety Level by the Controller65
- General65
- Operation Mode of the Reset Command65
11 Planning of a Safety-Oriented Control System67
- Risk Assessment67
- Installation and Wiring Plan69
- Course of the Planning Phase69
12 Assembly and Installation71
- General Safety Regulations71
- Requirements on the Personnel Conducting the Work72
- Assembly Instructions72
- Installation74
- Requirements for the Electrical Connection74
- Requirements on the Connection Cable75
13 Commissioning and Exchange of the Module77
- General Safety Regulations77
- Requirements on the Personnel Conducting the Work78
- Exchanging the Module79
14 System Validation83
- Function Test83
15 Operation85
16 Troubleshooting and Rectification87
- Safety Regulations87
- Requirements on the Personnel Conducting the Work87
- Error Diagnosis87
- Detecting Errors in the Periphery88
- Safe Status88
17 Maintenance89
18 Repair91
19 Disassembly, Storage93
- Safety Regulations93
- Requirements on the Personnel Conducting the Work94
- Disassembly94
- Storage Conditions94
- Recommissioning94
20 Disposal95
- Safety Regulations95
- Requirements on the Personnel Conducting the Work95
- Disposal Instructions95
- Recycling Collection Center/Offices96
Appendixa - Abbreviations97
Appendix A - Abbreviations99
Appendix B - Checklists99
- Planning Checklist99
- B.1 Planning Checklist99
- Installation Checklist101
- B.2 Installation Checklist101
- Commissioning and Validation Checklist102
- Modification and Retrofitting Checklist102
Appendixb - Checklists99
Appendix C - Technical Data103
- Connection Values103
- Operational Conditions103
- Pin Assignment of Safety Module (SAF-001-000-XXX) Connector X1104
  - C.4 Pin Assignment of Safety Module (SAF-001-001-XXX and SAF-001-000-002) Connector X1105
  - C.4 Pin Assignment of Safety Module (SAF-001-001-XXX and SAF-001-000-002) Connector X1106
Appendixd - Declaration of Conformity107
- Index113
- Document No.: 5.09013.07 of114

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