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Operation Manual Safety Module for b maXX 5000 BM5-O-SAF-000/-001

Document no.: 5.09013.07 Baumüller Nürnberg GmbH

16

of 114

Table of Contents

Default Chapter3
- Table of Contents3
1 Document History7
2 General9
- Information on the Operation Manual9
- Legend10
- Limitation of Liability11
- Preliminary Information11
- Copyright12
- Further Applicable Documents from Other Manufacturers12
- Replacement Parts12
- Disposal12
- Warranty and Liability13
- Customer Service13
- Terms Used13
- Certification13
- Approvals, Directives and Standards14
3 Use of this Manual15
4 Safety17
- Contents of the Operation Manual17
- Alterations and Rebuilding of the Device17
- Intended Use18
- Operator Responsibility19
- Protective Equipment19
- Personnel Training20
- Personnel Protective Equipment21
- Special Dangers22
- Fire Fighting22
- Electric Safety23
- Notice on Power Supply23
- Safety Equipment23
- Conduct in the Event of Danger and Accidents24
- Signage24
5 Functional Safety25
- Safety-Related Parameters25
- SAF-001-000-XXX26
- SAF-001-001-XXX27
6 Packaging and Shipping29
- Shipping29
- Unpacking29
- Disposing of the Packaging30
- To be Observed When Shipping30
7 Description of the Default and Parameter Module31
- General31
- Compatibility List31
- Working Principle Parameter Module (BM5-O-SAF-000-000-000)32
- Setting of the Switch-On Behavior33
- Operation Manual Safety Module for B Maxx 5000 BM5-O-SAF-000/-00135
- Structure of the SAF-000 Default- and Parameter Module35
- Identification of the SAF-000 Default- and Parameter Module35
8 Description of the Safety Module (SAF-001)37
- General37
- Safety Module SAF-001-000-XXX and SAF-001-001-000 with Safety Function STO37
- Safety Module SAF-001-001-001 with Safety Function SS1 (Time Controlled)37
- Compatibility List38
- Compatibility List SAF-001-000-XXX38
- Compatibility List SAF-001-001-XXX38
- Compatibility List SAF-001-000-002 with Automatic Restart39
- Safety Notes on the STO (Safe Torque Off)39
- Working Principle40
- SAF-001-000-XXX40
- SAF-001-001-XXX40
- Input Circuitry42
- SAF-001-000-XXX42
- SAF-001-001-XXX46
- Structure48
- Structure of the Safety Module (SAF-001-000-XXX)48
- Structure of the Safety Module (SAF-001-001-000)49
- Structure of the Safety Module (SAF-001-001-001)49
- Pin Assignment50
- Pin Assignment of Connector X1 (SAF-001-000-XXX)50
- Pin Assignment of Connector X1 (SAF-001-001-XXX)51
- Pin Assignment of Connector X1 (SAF-001-000-002 with Automatic Restart)51
- Switching Thresholds for Voltage and Current52
- Maximum Response Time53
- Properties of the Parameter Memory53
- Operation and Display Elements54
- Leds for Indicating the Operation Statuses54
- Button for Verification Purposes55
- Restart Inhibit (SAF-001-000-XXX)56
- Automatic Restart (SAF-001-000-002 and SAF-001-001-XXX)58
- Marking of the Safety Module (SAF-001) - Type Code59
9 Description of the Reset-Module61
- General61
- Compatibility List61
- Operating Mode of the Reset-Module (BM5-O-SAF-100)61
- Structure of the Reset-Module (BM5-O-SAF-100)62
- Identification of the Reset-Module (SAF-100)62
- Mode of Operation Module Replacement63
10 Resetting of the Safety Level by the Controller65
- General65
- Operation Mode of the Reset Command65
11 Planning of a Safety-Oriented Control System67
- Risk Assessment67
- Installation and Wiring Plan69
- Course of the Planning Phase69
12 Assembly and Installation71
- General Safety Regulations71
- Requirements on the Personnel Conducting the Work72
- Assembly Instructions72
- Installation74
- Requirements for the Electrical Connection74
- Requirements on the Connection Cable75
13 Commissioning and Exchange of the Module77
- General Safety Regulations77
- Requirements on the Personnel Conducting the Work78
- Exchanging the Module79
14 System Validation83
- Function Test83
15 Operation85
16 Troubleshooting and Rectification87
- Safety Regulations87
- Requirements on the Personnel Conducting the Work87
- Error Diagnosis87
- Detecting Errors in the Periphery88
- Safe Status88
17 Maintenance89
18 Repair91
19 Disassembly, Storage93
- Safety Regulations93
- Requirements on the Personnel Conducting the Work94
- Disassembly94
- Storage Conditions94
- Recommissioning94
20 Disposal95
- Safety Regulations95
- Requirements on the Personnel Conducting the Work95
- Disposal Instructions95
- Recycling Collection Center/Offices96
Appendixa - Abbreviations97
Appendix A - Abbreviations99
Appendix B - Checklists99
- Planning Checklist99
- B.1 Planning Checklist99
- Installation Checklist101
- B.2 Installation Checklist101
- Commissioning and Validation Checklist102
- Modification and Retrofitting Checklist102
Appendixb - Checklists99
Appendix C - Technical Data103
- Connection Values103
- Operational Conditions103
- Pin Assignment of Safety Module (SAF-001-000-XXX) Connector X1104
  - C.4 Pin Assignment of Safety Module (SAF-001-001-XXX and SAF-001-000-002) Connector X1105
  - C.4 Pin Assignment of Safety Module (SAF-001-001-XXX and SAF-001-000-002) Connector X1106
Appendixd - Declaration of Conformity107
- Index113
- Document No.: 5.09013.07 of114

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