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Bender COMTRAXX COM465IP User Manual

Bender COMTRAXX COM465IP
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Manual
EN
Condition Monitor with integrated Gateway
for the connection of Bender devices
to PROFIBUS DP and Ethernet-TCP/IP networks
Software version: D472 V2.0x
COM465IP-COM465DP_D00216_02_M_XXEN/03.2017
COMTRAXX® COM465IP/COM465DP

Table of Contents

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Bender COMTRAXX COM465IP Specifications

General IconGeneral
BrandBender
ModelCOMTRAXX COM465IP
CategoryGateway
LanguageEnglish

Summary

Important Information

How to Use This Manual

Explains manual content, intended audience, and prerequisite documents.

Technical Support and Service

Details Bender's support services including first-level support and repair.

First Level Support

Provides contact details for technical support via phone and email for Bender products.

Repair Service

Outlines Bender's services for repair, calibration, and updates of their products.

Field Service

Describes on-site services like commissioning, troubleshooting, and training.

Training Courses

Informs about available training dates and how to find them online.

Delivery Conditions

Refers to Bender's general delivery and payment conditions, including software clauses.

Inspection, Transport, and Storage

Provides guidelines for inspecting, transporting, and storing the device safely.

Warranty and Liability

Excludes warranty claims under specific conditions and emphasizes manual adherence.

Device Disposal

Explains how to dispose of the device according to regulations (WEEE, RoHS).

Safety Instructions

General Safety Instructions

Refers to a separate document for general safety instructions for Bender products.

Working on Electrical Installations

States that only qualified personnel should work on electrical installations and warns of electric shock danger.

Intended Use

Details how the gateway connects devices to networks and its conversion capabilities.

Address Configuration and Termination

Emphasizes the importance of correct address assignment and termination to prevent malfunctions.

Product Description

Scope of Delivery

Lists the items included in the delivery package for the gateway and manuals.

Device Features

Describes the gateway's modular design, network connectivity, and support for Bender devices.

Functional Scope: Basic Device

Outlines the basic functions of the device, including web interface and connectivity.

Function Module A

Explains features like text allocation, E-mail notifications, and documentation.

Function Module B

Describes support for Modbus TCP, SNMP, and control commands.

Function Module C

Details quick parameterization via web browser and backup file generation.

Function Module D

Explains fast visualization, graphical display, and system data overview.

Function Module E

Describes creating virtual devices with multiple channels.

Function Module F

Details integrating third-party devices via Modbus.

Applications

Lists various applications like system visualization, device monitoring, and remote diagnosis.

Function

Explains integration into EDP structures and role as PROFIBUS DP slave.

Software Products Used

Refers to the "COMTRAXX" manual for this section.

Description of Function

Details the device's functional description.

Interfaces

Explains the various interfaces (BMS, BCOM, Modbus, PROFIBUS DP) used for communication.

Process Image

Describes how the gateway prepares and makes process image data available for display and transfer.

Compatible BMS Devices

Directs users to the homepage for an updated list of compatible BMS devices.

BMS Bus Interaction

Details communication via BMS bus and master/slave operation.

Installation, Connection, and Commissioning

Preliminary Considerations

Lists key questions to address before installation, network setup, and hardware requirements.

Installation and Connection

Provides safety warnings for electrical work and general installation guidance.

Device Installation Types

Describes the types of installation supported, such as DIN rail or screw mounting.

Outline Drawing

Shows a dimensional drawing of the device.

Device Connection

Details the connections for power supply, BMS bus, Modbus RTU, and Ethernet.

Displays and Controls

Explains the function of the LEDs on the device for status indication.

Web User Interface

Mentions the integrated web user interface for configuration and operation.

Placing Device in Operation

Guides through initial power-up, web interface access, and device configuration.

Factory Settings and Addresses

Lists factory default IP addresses, netmask, gateway, and BMS/BCOM settings.

Installing PROFIBUS DP GSD File

Explains how to install the GSD file required for PROFIBUS DP master configuration.

PROFIBUS DP (COM465DP Only)

PROFIBUS DP Interface of COM465DP

Describes the COM465DP's role as a PROFIBUS DP slave and its communication requirements.

PROFIBUS Timing Control

Highlights the importance of timing control and ID number comparison for PROFIBUS communication.

COM465DP as BMS Master

Explains the COM465DP's BMS master role when BMS address is 1 for PROFIBUS communication.

PROFIBUS Data Formats

Details the byte sequence formats for output (request) and input (response) data.

PROFIBUS Data Access Methods

Outlines three methods for data access: querying measured data, registers, and writing registers.

Querying Measured Data (Type 1)

Explains the PROFIBUS request and response structure for querying measured values.

Querying Registers (Type 2)

Explains the PROFIBUS request structure for reading registers from devices.

Writing Registers (Type 3)

Explains the PROFIBUS request structure for writing data to registers.

PROFIBUS Programming Examples

Provides examples for configuring PROFIBUS DP masters using GSD files.

Example: Querying RCMS490-D Measured Value

Shows an example of querying a measured value from an RCMS490-D device.

Example: IRDH375 Alarm Value Query

Demonstrates querying a measured value during an IRDH375 alarm condition.

Example: IRDH375 Device Fault Query

Illustrates querying an IRDH375 device fault, specifically an "earth connection" fault.

Example: Querying Device Registers

Explains the PROFIBUS request for querying device registers, with an example.

Example: Writing to Device Registers

Details the PROFIBUS request and response for writing data to device registers.

Modbus TCP Server

Modbus TCP Data Access

Explains how requests are sent using Modbus TCP function code FC4 for reading input registers.

Modbus Exception Codes

Lists Modbus exception codes and their meanings for troubleshooting requests.

Modbus Request Structure

Describes the structure of Modbus TCP requests, including transaction ID and function code.

Modbus Response Structure

Explains the structure of Modbus TCP responses, including register values.

Exception Code Structure

Details the structure of Modbus exception codes for error handling.

Modbus Address Structure for BMS Devices

Shows the Modbus address ranges for various BMS device parameters.

Modbus Process Image Memory

Explains the device's process image memory holding device states and values.

Querying Data

Details Modbus function codes FC03 and FC04 for reading data from devices and the process image.

Memory Area Organization

Describes the organization of memory areas for reference values, process image, and unused space.

Process Image Memory Scheme

Explains the structure of the process image and Modbus address ranges for devices.

Process Image Structure

Details the Modbus start address calculation based on device address.

Individual Device Memory Scheme

Discusses device-specific differences in channels and parameters to query.

Device Type Data

Explains how the device type is read using a bus scan.

Timestamp Data

Details the format for date and time information received from devices.

Alarm and Device Loss Status

Explains the bits indicating common alarm status and device failure.

Channels 1-32 Data

Describes how analogue/digital channels transmit alarm, status, and measured values.

Floating Point Channel Values

Explains the IEEE 754 representation of floating-point values for channels.

Alarm and Test Type Data

Details the coding for alarm types, test types, and status bits.

Range and Unit Data

Explains the coding for units and range of validity for measured values.

Channel Description Codes

Provides a table of codes for channel descriptions, alarms, and operating messages.

Channels 33-64 Data

Describes digital information for channels 33-64, including alarm/test types and device errors.

Modbus Read Data Examples

Provides a practical example of reading a floating-point value (voltage) using Modbus TCP.

Reference Data Records

Explains the reference data records provided at virtual address 0 for configuration checks.

Reference Data Address Assignment

Shows how Modbus start addresses are assigned for reference data records.

Channel 1 Reference Value

Details the reference value stored for channel 1 (e.g., 230V undervoltage).

Channel 2 Reference Value

Details the reference value stored for channel 2 (e.g., 12.34 A overcurrent).

Accessing Floating Point Values

Explains how to interpret and swap bytes/words to correctly access floating-point values.

Channel Descriptions for Process Image

Provides a comprehensive table mapping values to descriptive texts for alarms and operating messages.

Modbus Control Commands

Explains how to send commands to BMS devices via Modbus TCP for control and status.

Control Command Example

Shows a practical example of changing over an ATICS to a different line using Modbus control commands.

Troubleshooting

Malfunctions

Lists common malfunctions and checks for the COM465... and COM465DP.

Troubleshooting Checklist

Provides a checklist for verifying power supply, bus connections, and configuration.

Frequently Asked Questions

Answers common questions, like accessing the device when addresses are unknown.

Maintenance

States that the device contains no user-maintainable parts.

Cleaning Instructions

Provides instructions for cleaning the device using a soft, dry, antistatic cloth.

Technical Specifications

Tabular Data

Presents detailed technical specifications in a tabular format.

Standards, Approvals, and Certificates

Lists relevant standards, approvals, and certifications like ISO 9001 and UL.

Ordering Data

Provides ordering information for different device types and function modules, including part numbers.