BendPak HD-7PBX User Manual

INSTALLATION AND OPERATION MANUAL
1645 Lemonwood Dr.
Santa Paula, CA. 93060, USA
Toll Free 1-800-253-2363
Tel: 1-805-933-9970
Fax: 1-805-933-9160
www.bendpak.com
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO
INSTALLATION AND OPERATION. BY PROCEEDING WITH LIFT
INSTALLATION AND OPERATION YOU AGREE THAT YOU FULLY
UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS MANUAL.
FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO OPER-
ATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH.
Manual REV H 12-17-2013
pn# 5900041
7,000 POUND CAPACITY
FOUR-POST PARKING LIFTS
MODELS:
HD-7P VERSION D
HD-7W VERSION C
HD-7PXW VERSION D
HD-7PXN VERSION B
HD-7500BL VERSION C
HD-7500BLX VERSION C
HD-7PBX VERSION B
Keep this operation manual near the
machine at all times. Make sure that
ALL USERS read this manual.
RECEIVING
The shipment should be thoroughly inspected as soon as it
is received. The signed Bill of Lading is acknowledgement
by the shipping carrier as receipt of this product as listed
in your invoice as being in a good condition of shipment. If
any of these goods listed on this Bill of Lading are missing
or damaged, do not accept goods until the shipping carrier
makes a notation on the freight bill of the missing or dam-
aged goods. Do this for your own protection.
BE SAFE
Your new lift was designed and built with safety in mind.
However, your overall safety can be increased with proper
training and thoughtful operation on the part of the operator.
DO NOT operate or repair this equipment without reading
this manual and the important safety instructions shown
inside. Keep this operation manual near the lift at all times.
Make sure that ALL USERS read and understand this
manual.

BendPak HD-7PBX Specifications

General

Lifting Capacity	7, 000 lbs
Lifting Time	45 Seconds
Drive Through Width	95" / 2, 413 mm
Drive-Thru Clearance	95" / 2, 413 mm
Power Requirements	220V, 1 Phase, 30 Amps

Summary

IMPORTANT SAFETY INSTRUCTIONS

RECEIVING

Procedures for inspecting shipments upon arrival to identify any damages or missing items.

BE SAFE

Emphasizes safety through proper training and operation of the lift.

PRODUCT WARRANTY

IMPORTANT NOTICE

DEFINITIONS OF HAZARD LEVELS

OWNER'S RESPONSIBILITY

BEFORE YOU BEGIN

Initial steps and considerations before starting lift installation or operation.

INSTALLER / OPERATOR PROTECTIVE EQUIPMENT

INTRODUCTION

TOOLS REQUIRED

STEP 1 (Selecting Site)

STEP 2 (Floor Requirements )

CONCRETE SPECIFICATIONS

Details the minimum concrete thickness and PSI required for lift installation.

HD-7P/W, HD-7500 SERIES ASSEMBLY VIEW

HD-7PXW / PXN / PBX SERIES ASSEMBLY VIEW

FLOOR PLAN

FLOOR PLAN

FLOOR PLAN

CLEARANCES

POWER UNIT LOCATION

STEP 3 (Column & Cross Tube Installation)

STEP 3 (Column & Cross Tube Installation)

STEP 4 (Raising The Cross Tubes)

STEP 5 (Powerside Runway Installation)

STEP 6 (Offside Runway Installation)

Cable Routing Diagrams

Cable Routing Diagrams

Cable Identification List

Lists part numbers and descriptions for various lifting cables needed for installation.

STEP 7 (Sheave Installation)

STEP 8 (Cable Installation)

STEP 9 (Power Unit Installation)

STEP 10 (Routing Hydraulic Hoses)

STEP 10 (Routing Hydraulic Hoses)

STEP 11 (Routing Air Lines)

SAFETY AIR LINE ROUTING

IMPORTANT POWER-UNIT INSTALLATION NOTES

STEP 12 (Power Unit Hook Up)

STEP 13 (Inspecting The Slack Safety Springs)

STEP 14 (Lift Start Up / Final Adjustments)

STEP 14 (Lift Start Up / Final Adjustments)

STEP 15 (Anchoring The Columns)

STEP 15 (Anchoring The Columns)

STEP 16 (Attaching the Approach Ramp /Tire Stops)

STEP 17 (Leveling / Synchronizing )

STEP 18 (Bleeding)

POST-INSTALLATION CHECK-OFF

OWNER/EMPLOYER RESPONSIBILITIES

STEP 20 (Lift Operation Safety)

Safe Lift Operation

LIFT OPERATION SAFETY (CONT'D)

DAILY MAINTENANCE

Daily checks to ensure the lift's safety and functionality.

WEEKLY MAINTENANCE

Weekly lubrication and inspection tasks for the lift.

MONTHLY MAINTENANCE

Monthly checks, lubrication, and tightening procedures for the lift.

WIRE ROPE INSPECTION AND MAINTENANCE

HOW OFTEN TO INSPECT

Recommendations on the frequency of lifting cable inspections.

WHEN TO REPLACE LIFTING CABLES DUE TO BROKEN WIRES

Criteria for replacing cables based on broken wires.

OTHER REASONS TO REPLACE LIFTING CABLES

Other conditions requiring lifting cable replacement, like corrosion or wear.

WIRE ROPE INSPECTION AND MAINTENANCE

MAXIMUM LIFTING CAPACITY

Specifies the maximum weight capacity for the lift and axle loads.

Safe Lift Operation

LIFT OPERATION SAFETY

Specific safety rules for operating the lift with vehicles.

LIFT WILL NOT RAISE

MOTOR WILL NOT RUN

LIFT LOWERS SLOWLY OR NOT AT ALL

WILL NOT RAISE LOADED LIFT

LIFT WILL NOT STAY UP

Grease Port / Lubrication Locations

Torque Recommendations

Lists torque values for various bolt sizes and grades used in lift assembly.

MAINTENANCE RECORDS

INSTALLATION FORM