Big Joe E30 - Illustrated Parts Breakdown

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BL-E30-0515 - 03-01-2018 12-1

SECTION 12

ILLUSTRATED PARTS BREAKDOWN

Following is an illustrated parts breakdown of assemblies and parts associated with the E30 Lift Truck.

Main Page

Table of Contents3
Description5
Introduction5
General Description5
Safety Features6
Operation7
General7
Operating Precautions7
Before Operation7
General Control Operation10
Driving/Stopping Procedures10
Belly-Button Switch10
Steering Arm Gas Spring11
Lift and Lower Controls11
Loading and Unloading11
Parking11
Planned Maintenance13
General13
Monthly and Quarterly Checks13
Battery Care13
3-3.2 Safety Rules14
3-3.3 Battery Care and Charging14
3-3.4 Battery Cleaning14
3-3.5 Maintenance Free Batteries14
Charging Batteries15
Batteries Replacement16
Lubrication17
Troubleshooting19
General19
Controller Troubleshooting22
4-2.1 Fault Detection22
Hand Held Programmer (Optional)22
4-2.3 Fault Recording22
4-2.4 General Checkout22
4-2.5 Diagnostic History24
4-2.6 Test Fault Detection Circuitry24
4-2.7.1 Led Diagnostics24
4-2.8 Programmer Diagnostics34
Steering Arm, Control Head and Compartment39
Control Head39
5-1.1 Control Head Removal39
5-1.2 Control Head Installation41
5-1.3 Cap Assembly Removal41
5-1.4 Cap Assembly Installation41
5-1.7 Horn Switch Replacement42
Upper Compartment Covers44
5-2.1 Removal44
5-2.2 Installation44
Lower Compartment Covers45
5-3.1 Removal45
5-3.2 Installation45
Steering Arm46
5-4.1 Return Spring Replacement46
5-4.2 Steering Arm Removal46
5-4.3 Steering Arm Installation46
Brake Servicing47
Brakes47
6-1.1 Brake Assembly Replacement47
Transmission, Drive Wheel, Load Wheel49
Drive Wheel49
Transmission49
Load Wheel51
7-3.1 Removal51
7-3.2 Repair51
7-3.3 Load Wheel Installation51
Elevation System Servicing53
Lift Linkage53
8-1.1 Removal53
8-1.2 Repair54
8-1.3 Installation54
Hydraulic System Servicing55
Lines and Fittings55
Hydraulic and Electrical Assembly Removal56
9-2.1 Removal56
9-2.2 Installation56
Hydraulic Pump, Motor, and56
9-3.2 Disassembly and Reassembly56
9-3.4 Lift Cylinder59
9-3.4.1 Removal59
9-3.4.2 Repair59
9-3.4.3 Installation60
Electrical Components61
Electrical Control Panel61
10-1.1 Maintenance61
10-1.2 Cleaning61
10-1.3 Controller Removal61
10-1.4 Controller Installation61
10-1.5 Charger Removal61
10-1.6 Charger Installation61
10-1.7 Cooling Fan Removal63
10-1.8 Cooling Fan Installation63
10-1.9 Buzzer Removal63
10-1.10 Buzzer Installation63
10-1.11 Key Switch Removal63
10-1.12 Key Switch Installation63
10-1.13 Battery Indicator Removal63
10-1.14 Battery Indicator Installation63
10-1.15 Emergency Disconnect Removal63
10-1.17 Lift Limit Switch Removal66
10-1.18 Lift Limit Switch Installation66
Pump Motor67
Drive Motor67
Deadman Switch67
10-4.1 Replacement67
Optional Equipment69
Illustrated Parts Breakdown71

Big Joe E30 - Illustrated Parts Breakdown

Table of Contents

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