Big Joe E30 - Table of Contents

TABLE OF CONTENTS
BL-E30-0515 - 03-01-2018 1
Section Page Section Page
DESCRIPTION............................................................1-1
1-1 INTRODUCTION..........................................1-1
1-2 GENERAL DESCRIPTION...........................1-1
1-3 SAFETY FEATURES....................................1-2
OPERATION.....................................................................2-1
2-1 GENERAL.....................................................2-1
2-2 OPERATING PRECAUTIONS......................2-1
2-3 BEFORE OPERATION.................................2-1
2-4 GENERAL CONTROL OPERATION............2-4
2-5 DRIVING/STOPPING PROCEDURES.........2-4
2-6 BELLY-BUTTON SWITCH ...........................2-4
2-7 STEERING ARM GAS SPRING...................2-5
2-7 LIFT AND LOWER CONTROLS...................2-5
2-7 LOADING AND UNLOADING.......................2-5
2-7 PARKING......................................................2-5
PLANNED MAINTENANCE..............................................3-1
3-1 GENERAL.....................................................3-1
3-2 MONTHLY AND QUARTERLY CHECKS.....3-1
3-3 BATTERY CARE ..........................................3-1
3-3.1 GENERAL ....................................................3-1
3-3.2 SAFETY RULES...........................................3-2
3-3.3 BATTERY CARE AND CHARGING.............3-2
3-3.4 BATTERY CLEANING..................................3-2
3-3.5 MAINTENANCE FREE BATTERIES............3-2
3-4 CHARGING BATTERIES .............................3-3
3-5 BATTERIES REPLACEMENT......................3-4
3-6 LUBRICATION..............................................3-5
TROUBLESHOOTING......................................................4-1
4-1 GENERAL.....................................................4-1
4-2 CONTROLLER TROUBLESHOOTING........4-4
4-2.1 FAULT DETECTION ....................................4-4
4-2.2 HAND HELD PROGRAMMER (OPTIONAL)4-4
4-2.3 FAULT RECORDING ...................................4-4
4-2.4 GENERAL CHECKOUT ...............................4-4
4-2.5 DIAGNOSTIC HISTORY..............................4-6
4-2.6 TEST FAULT DETECTION CIRCUITRY.....4-6
4-2.7 DIAGNOSTICS & TROUBLESHOOTING ....4-6
4-2.7.1 LED DIAGNOSTICS.....................................4-6
4-2.8 PROGRAMMER DIAGNOSTICS ...............4-16
STEERING ARM, CONTROL HEAD
AND COMPARTMENT .....................................................5-1
5-1 CONTROL HEAD.........................................5-1
5-1.1 CONTROL HEAD REMOVAL ......................5-1
5-1.2 CONTROL HEAD INSTALLATION ..............5-3
5-1.3 CAP ASSEMBLY REMOVAL .......................5-3
5-1.4 CAP ASSEMBLY INSTALLATION ...............5-3
5-1.5 SPEED POT.REPLACEMENT.....................5-3
5-1.6 BELLY BUTTON SWITCH REPLACEMENT5-3
5-1.7 HORN SWITCH REPLACEMENT................5-4
5-1.8 LIFT & LOWER SWITCH REPLACEMENT .5-5
5-2 UPPER COMPARTMENT COVERS............5-6
5-2.1 REMOVAL....................................................5-6
5-2.2 INSTALLATION............................................5-6
5-3 LOWER COMPARTMENT COVERS........... 5-7
5-3.1 REMOVAL ................................................... 5-7
5-3.2 INSTALLATION ........................................... 5-7
5-4 STEERING ARM.......................................... 5-8
5-4.1 RETURN SPRING REPLACEMENT ........... 5-8
5-4.2 STEERING ARM REMOVAL....................... 5-8
5-4.3 STEERING ARM INSTALLATION............... 5-8
BRAKE SERVICING......................................................... 6-1
6-1 BRAKES....................................................... 6-1
6-1.1 BRAKE ASSEMBLY REPLACEMENT ........ 6-1
TRANSMISSION, DRIVE WHEEL, LOAD WHEEL.......... 7-1
7-1 DRIVE WHEEL ............................................ 7-1
7-2 TRANSMISSION.......................................... 7-1
7-3 LOAD WHEEL.............................................. 7-3
7-3.1 REMOVAL ................................................... 7-3
7-3.2 REPAIR....................................................... 7-3
7-3.3 LOAD WHEEL INSTALLATION................... 7-3
ELEVATION SYSTEM SERVICING................................. 8-1
8-1 LIFT LINKAGE............................................. 8-1
8-1.1 REMOVAL ................................................... 8-1
8-1.2 REPAIR........................................................ 8-2
8-1.3 INSTALLATION ........................................... 8-2
HYDRAULIC SYSTEM SERVICING ................................ 9-1
9-1 LINES AND FITTINGS................................. 9-1
9-2 HYDRAULIC AND ELECTRICAL
ASSEMBLY REMOVAL............................... 9-2
9-2.1 REMOVAL ................................................... 9-2
9-2.2 INSTALLATION ........................................... 9-2
9-3 HYDRAULIC PUMP, MOTOR, AND
RESERVOIR ASSEMBLY............................ 9-2
9-3.1 REMOVAL ................................................... 9-2
9-3.2
DISASSEMBLY AND REASSEMBLY.......... 9-2
9-3.3 INSTALLATION ........................................... 9-2
9-3.4 LIFT CYLINDER .......................................... 9-5
9-3.4.1 REMOVAL ................................................... 9-5
9-3.4.2 REPAIR........................................................ 9-5
9-3.4.3 INSTALLATION ........................................... 9-6
ELECTRICAL COMPONENTS....................................... 10-1
10-1 ELECTRICAL CONTROL PANEL.............. 10-1
10-1.1 MAINTENANCE......................................... 10-1
10-1.2 CLEANING................................................. 10-1
10-1.3 CONTROLLER REMOVAL........................ 10-1
10-1.4 CONTROLLER INSTALLATION................ 10-1
10-1.5 CHARGER REMOVAL .............................. 10-1
10-1.6 CHARGER INSTALLATION ...................... 10-1
10-1.7 COOLING FAN REMOVAL........................ 10-3
10-1.8 COOLING FAN INSTALLATION................ 10-3
10-1.9 BUZZER REMOVAL.................................. 10-3
10-1.10 BUZZER INSTALLATION.......................... 10-3
10-1.11 KEY SWITCH REMOVAL.......................... 10-3
10-1.12 KEY SWITCH INSTALLATION.................. 10-3
10-1.13 BATTERY INDICATOR REMOVAL........... 10-3