289
GEARCASE
GEARCASE REMOVAL AND INSTALLATION
13
GEARCASE REMOVAL
AND INSTALLATION
Gearcase Removal
Remove pin and wa sher from shif t rod lever to
release the lower shift rod.
Note where the index mark on the gearcase aligns
with the index number of the adjustable trim tab so
the trim tab can be installed in the same position.
Remove the trim tab retaining screw, gasket and
trim tab from the gearcase.
Remove the 3/8-16 x 3.5 in . scr ew and washe r,
and remove 7/16-14 x 3.5 in. screw and washer.
Remove the four 3/8-16 x 1.75 in. gearcase retain-
ing screws and washers.
Remove the gearcase assembly from the exhaust
housing, being careful not to bend the shift rod.
A WARNING
To preve nt accid ental s tarting while s er-
vicing, twis t and remove all sp ark plug
leads.
During service, the outboard may drop
unexpectedly. A void perso nal inju ry;
always support the outboard’s weight with
a suitable hoist or the tilt support bracket
during service.
1. Shift rod screw 004241
1. Index mark
2. Trim tab retaining screw
COA3663
1. 3/8-16 x 3.5 in. screw
2. 7/16-14 x 3.5 in. screw
006869
1. Gearcase retaining screws (4) 001990
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