3-44 2005 Buell Firebolt: Engine
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CAUTION
Remove shop towel from entrance of throttle body to
ensure proper operation of induction module.
39. See Figure 3-59. Connect throttle position sensor [88]
(20.
40. Connect fuel injector leads [84 & 85] (3).
41. Connect fuel line (1).
42. Install throttle body velocity stack with retaining ring.
NOTE
On XB models, velocity stack attaches with a wire spring
camp.
CAUTION
Always check to ensure interactive cable is adjusted and
routed properly before installing air box cover. See 1.17
INTERACTIVE EXHAUST CABLE(XB12 MODELS ONLY).
43. Install air box cover and assembly. Tighten fasteners to
84-120 in-lbs (9.49-13.56 Nm).
44. Fill oil tank.
45. Connect fuel pump.
46. Install rear belt and idler pulley. See 1.10 DRIVE BELT
and 2.13 REAR BRAKE MASTER CYLINDER.
47. Install left and right side rider footrests and support
plates and torque to 108-132 in-lbs (12.20-14.91 Nm).
NOTE
When re-installing the right side rider footrest and support
plate, also install rear brake pedal assembly and remote res-
ervoir.
48. Install sprocket cover and tighten fasteners and washers
to 12-36 in-lbs (1-4 Nm).
49. Install chin fairing. See 2.33 CHIN FAIRING.
50. Install air scoops, right and left sides. See 2.35 AIR
SCOOPS.
NOTE
The connection for fuel pump is just above the pump located
at the rear of the fuel tank on the left side of the vehicle.
11WARNING1WARNING
Connect positive (+) battery cable first. If positive (+)
cable should contact ground with negative (-) cable con-
nected, the resulting sparks can cause a battery explo-
sion, which could result in death or serious injury.
(00068a)
51. Connect negative ground cable to battery and install seat
(tighten).
11WARNING1WARNING
After installing seat, pull upward on front of seat to be
sure it is in locked position. While riding, a loose seat can
shift causing loss of control, which could result in death
or serious injury. (00070a)
Figure 3-59. Fuel Line and DDFI Electrical Connections (Typical)
2
3
10646
1. Fuel line connection
2. Connection for throttle position sensor [88]
3. Connections for fuel injectors [84 & 85]
1
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