Buell 2005 FIREBOLT - Transmission Installation

6-44 2005 Buell Firebolt: Drive/Transmission
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TRANSMISSION INSTALLATION 6.14
INSTALLATION
NOTE
After re-installing the transmission assembly, verify that all
parts have been properly installed. See Figure 6-80.
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6.11 MAIN DRIVE GEAR
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6.10 TRANSMISSION ASSEMBLY
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6.13 TRANSMISSION LEFT CASE BEARINGS
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6.12 TRANSMISSION RIGHT CASE BEARINGS
1. See Figure 6-83. Place transmission assembly onto
TRANSMISSION REMOVER/INSTALLER FIXTURE
(Part No. B-43985-2) on arbor press.
2. Install COUNTERSHAFT GUIDE ADAPTER
(Part No. B-43985-4).
3. See Figure 6-84. Place left case half over transmission
assembly and install TRANSMISSION INSTALLER
(Part No. B-43985-3) into crankcase.
4. See Figure 6-84. Press crankcase onto transmission
assembly into until it bottoms out.
5. Remove COUNTERSHAFT GUIDE ADAPTER
(Part No. B-43985-4).
6. Remove transmission assembly and left crankcase half
from fixture.
7. Re-install transmission assembly and left crankcase half
in engine stand.
8. Install mainshaft 2nd gear with shifter fork groove
towards mainshaft 3rd gear.
9. Install shifter forks, shafts and shifter drum.
See 6.10 TRANSMISSION ASSEMBLY.
Figure 6-83. Transmission Assembly in Fixture
1. Arbor press
2. Guide tool (Part No. B-43985-4)
3. Transmission assembly
4. Transmission Remover/Installer fixture
(Part No. B-43985-2)
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Figure 6-84. Installing Transmission in Left Case Half
1. Arbor press
2. Transmission Installer (Part No. B-43985-3)
3. Transmission assembly
4. Left case half
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