7-40 2003 Buell P3: Electrical
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ALTERNATOR 7.14
REMOVAL/DISASSEMBLY
11WARNING1WARNING
To protect against shock and accidental start-up of vehi-
cle, disconnect the negative battery cable before proced-
ing. Inadequate safety precautions could result in death
or serious injury.
1. Disconnect negative battery cable from battery.
2. Remove primary cover. See 6.2 PRIMARY CHAIN.
3. Remove clutch assembly, primary chain and engine
sprocket/rotor assembly as a unit. See 6.4 PRIMARY
DRIVE/CLUTCH.
4. Remove/disassemble rotor and/or stator, as required.
Refer to the following procedures.
Rotor
1. See Figure 7-52. Remove the eight bolts which secure
alternator rotor to engine sprocket.
2. See Figure 7-53. Position blocking under rotor. Press
sprocket free of rotor.
NOTE
Resistance to sprocket/rotor disassembly is due in part to the
magnetic force of the permanent rotor magnets.
Figure 7-52. Rotor Assembly
7805
Figure 7-53. Removing Rotor From Sprocket
7806
1. Arbor press
2. Rotor
3. Sprocket
4. Blocking
2
4
1
3
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