CAME ZE5 - User Manual

The CAME ZE5 is a control panel designed for EMEGA series garage-type door automation units (E306-E456) with either double or single motors. It is engineered and built by Came Cancelli Automatici S.p.A. The control panel is powered by 230 V AC on terminals L and N, with a maximum frequency of 50/60 Hz. Command devices and accessories are powered by 24 V. The total power of accessories connected to the panel must not exceed 20 W. All connections are protected by quick fuses, with specific fuse ratings provided in a table: the electronic board (line) is protected by a 5 A fuse, command devices by a 630 mA fuse, and accessories by a 1.6 A fuse.

Function Description:

The ZE5 control panel provides and controls several key functions for garage door automation:

Automatic Closing: Activates automatic closing after an opening command. The time for automatic closing activation can be adjusted using the A.C.T. trimmer, ranging from a minimum of 1 second to a maximum of 120 seconds.
Maintained Action Command: Supports a maintained action command mode.
Command Modes: Offers various command modes including opening/closing and total stop.
Photocell Intervention: When photocells detect an obstacle, they can trigger either the reopening of a closing gate or a total stop.
Obstacle Detection Sensitivity: The sensitivity for obstacle detection during movement can be adjusted using the AMP. S trimmer (when Dip Switch 6 is OFF), allowing for more sensitive (+) or less sensitive (-) detection.
Automatic Safety Intervention Time: The automatic safety's intervention time (movement inversion or stop) after an obstacle is detected can be adjusted using the S. DELAY trimmer (when Dip Switch 6 is OFF), allowing for faster (+) or slower (-) response.
Additional Connections: The panel allows for the connection of a gate open warning lamp (or an electric lock as an alternative) and a courtesy lamp to light the parking area during an opening/closing cycle.

Technical Specifications:

Power Supply: 230 V - 50/60 Hz
Maximum Allowed Power Load: 400 W
Power Draw When Idle: 150 mA
Maximum Power Rating for 24V Accessories: 40 W
Container Material: ABS
Degree of Protection: IP54
Working Temperature: -20 / +55 °C
Overall Motor Power: Must not exceed 300 W (or 400 W, as indicated in the manual).

Dimensions:

Height: 225 mm
Width: 115 mm
Depth: 87 mm (main body), 46 mm (mounting bracket)
Mounting hole spacing: 180 mm (vertical), 75 mm (horizontal)

Minimum Thicknesses and Cable Types:

The manual provides a table for minimum cable thicknesses based on cable length (1-10m, 10-20m, 20-30m) for various connections:

230V 2F Power Supply: 3G 1.5mm² (1-10m), 3G 2.5mm² (10-20m), 3G 4mm² (20-30m)
230V 2F Motors: 4G 1mm² (1-10m), 4G 1.5mm² (10-20m), 4G 2.5mm² (20-30m)
230V Flashing Lamp: 2 x 0.5mm² (1-10m), 2 x 1mm² (10-20m), 2 x 1.5mm² (20-30m) - FROR CEI 20-22
230V Cycle / Courtesy Lamps: 3G 0.5mm² (1-10m), 3G 1mm² (10-20m), 3G 1.5mm² (20-30m) - FROR CEI 20-22
Power for 24V Accessories: 2 x 0.5mm² (1-10m), 2 x 0.5mm² (10-20m), 2 x 1mm² (20-30m) - CEI EN 50267-2-1
24V Pilot Lamp: 2 x 0.5mm² (1-10m), 2 x 0.5mm² (10-20m), 2 x 1mm² (20-30m) - CEI EN 50267-2-1
Safety Contacts: 2 x 0.5mm² (all lengths) - CEI EN 50267-2-1
N.O./N.C. Command Keys: 2 x 0.5mm² (all lengths) - CEI EN 50267-2-1
End-Stop: 2 x 0.5mm² (1-10m), 2 x 1mm² (10-20m), 2 x 1.5mm² (20-30m) - CEI EN 50267-2-1
Aerial Connection: RG58 - max. 10 m
Encoder Connection: Shielded cable 2402C 22AWG - max. 5 m

Usage Features:

Dip-Switch Functions: The panel features 10 dip-switches to configure various operational parameters:
- Dip 1 ON: Automatic closing activated.
- Dip 2 ON: "Open-stop-close-stop" command mode with key (2-7) and radio remote control (AF board inserted).
- Dip 2 OFF: "Open-close" command mode with key (2-7) and radio remote control (AF board inserted).
- Dip 3 ON: "Opening only" with radio remote control (AF board inserted).
- Dip 4 ON: Pre-flashing during opening and closing phases activated (flashing lamp on W-E1 flashes for 5 seconds before command execution).
- Dip 5 ON: Obstacle detection activated (prevents movement if safety devices detect an obstacle when motor is stopped).
- Dip 6 ON: Reduces automatic safety intervention speed after obstacle detection, excludes closing deceleration, and activates closing thrust (AMP S and DELAY S trimmers excluded).
- Dip 7 OFF: Reopening during closure activated (safety device 2-C1 detects obstacle during closing, door inverts movement until fully open).
- Dip 8 ON: Encoder programming activated (enables opening and closing end-stop calibration).
- Dip 9 ON: "Door Open" pilot light connected on terminals 10-5 activated (signals open position, switches off when door is closed).
- Dip 9 OFF: Electric lock connected to terminals 10-5 activated.
- Dip 10 ON: Motor closing thrust increase activated.
- Dip 5-10 ON: Increased thrust during closing and surge function in operation.
Encoder Programming: Involves adjusting the stop micro-switch during opening and setting the closing and opening end-stops. This process requires setting dip-switch 8 to ON, pressing "CLOSE" to fully close the door, then pressing "OP/CL" to memorize the close end-point, and finally pressing "CH1/OP" to fully open the door and pressing "OP/CL" again to memorize the open end-stop.
Motor Torque Adjustment: The motor torque can be adjusted by moving the "A" terminal board connector to "B" to reduce torque, or by isolating black and brown wires and inserting a bridge as shown in the diagram to increase torque.
Radio Command Activation: Involves connecting an RG58 antenna cable, positioning a jumper on AF43S/AF43SM radiofrequency cards (depending on transmitter series), and plugging in the radio-frequency card onto the electronic board after cutting off the main power supply.
Code Memorization: Codes are memorized by pressing and holding the "CH1/OP" key until the LED indicator flashes, then sending the code via a transmitter key. The LED will remain lit to confirm memorization.

Maintenance Features:

Fuse Protection: All connections are protected by quick fuses, which can be replaced if necessary according to the provided fuse table.
Troubleshooting: The LED indicator provides feedback during encoder programming; if it flashes rapidly after resetting dip 8, the programming procedure needs to be repeated.
General Notes: During programming, it is crucial to memorize the closing end-stop first, otherwise, the data will not be retained.

Installation Requirements:

Before installation, ensure the mounting point is free from impacts, solid, and that proper tools and materials are used. An omnipolar cut-off device with contacts greater than 3 mm and sectioned power source must be set up. Internal connections for the protective circuit must have extra insulation. Proper conduits and electric cable raceways, protected from mechanical damage, must be used.

Environmental Compliance:

CAME Cancelli Automatici S.p.A. operates under an ISO 14001 certified Environmental Management System. Packaging components (cardboard, plastic, etc.) are recyclable as urban solid waste. Product components (aluminum, plastic, iron, electrical cables) are also recyclable. Electronic boards and radio control batteries may contain pollutants and should be disposed of by authorized companies. Always verify local regulations for waste disposal.