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CAME ZLJ24 User Manual

CAME ZLJ24
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CONTROL PANEL
FOR 24 V OPERATORS
319U98EN
Installation manual
ZLJ24
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CAME ZLJ24 Specifications

General IconGeneral
Protection RatingIP54
Protection DegreeIP54
Operating Temperature-20°C to +55°C
Maximum Current0.5A
Motor Power Supply24V AC/DC
Power supply for accessories24V AC/DC

Summary

Legend and Intended Use

Symbol Legend

Indicates sections for reading, safety notes, and user information.

Intended Use Overview

Details the control panel's purpose for 24V DC automation systems.

Reference Standards and Product Description

Compliance Standards

Lists ISO certifications and compliance with relevant safety standards.

Product Specifications

Describes the control panel's features, power, and safety mechanisms.

Control Panel Components and Dimensions

Dimensions and Anchoring Holes

Provides technical drawings with dimensions for panel mounting.

Main Components Identification

Lists and identifies all major components on the control board.

Installation Procedure

Preliminary Installation Checks

Ensures all conditions are met before starting installation.

Required Tools and Materials

Lists essential tools and materials for a safe installation.

Mounting the Control Unit

Step-by-step guide for physically installing the control panel housing.

Electrical Connections Overview

Cable Specifications for Connections

Details cable types and sections for power and signal connections.

Powering External Accessories

Explains connections for powering accessories like lights and sensors.

Signalling and Command Device Connections

Connections for Signalling Devices

Details wiring for flashing lights and courtesy lamps.

Connections for Command Devices

Explains how to connect various command inputs like buttons and key selectors.

Gearmotor and Safety Device Wiring

Gearmotor Wiring Diagrams

Illustrates connections for different gearmotor types and encoders.

Safety Device Integration

Describes how to connect and configure safety devices like photocells.

Photocell Safety Test Configuration

Electrical Setup for Safety Test

Details connections and settings for performing the photocell safety test.

Programming the Control Panel

Understanding Display Commands

Explains the function of each button for menu navigation.

Navigating the Menu System

Guides users through the menu structure to access settings.

Control Panel Menu Structure

Detailed Menu Flowchart

Visual representation of the entire menu hierarchy and options.

Main Menu and Language Settings

Main Menu Options

Overview of primary navigation entries like Language, Functions, etc.

Language Selection Procedure

How to change the display language of the control panel.

Functions Menu Configuration

Automatic Closing Settings

Enables or disables the automatic closing function and sets its timer.

Maintained Action Settings

Configures gate operation using continuous button press.

Advanced Function Settings

Obstacle Detection Configuration

Sets how the gate reacts to obstacles during movement.

Safety Test Configuration

Enables checking of safety device functionality.

Pre-flashing and Ram Blow Settings

Adjusts flashing light timing and ram thrust for electrolock release.

Safety Input Configuration (CX, CY)

Total Stop Functionality

Stops gate operation and prevents auto-closing cycles.

CX Input Function Assignment

Configures the CX input for various safety functions (C1-C4, C7-C8).

CY Input Function Assignment

Configures the CY input for various safety functions (C1-C4, C7-C8).

Safety Input (CZ) and Thrust Settings

CZ Input Function Assignment

Configures the CZ input for various safety functions (C1-C4, C7-C8).

Closing Thrust and Lock Time

Sets final closing thrust duration and electrolock release time.

General Configuration Options

Details settings for slow run, limit switches, and encoder configurations.

Endstop, Command, and Lamp Settings

Endstop Contact Configuration

Sets endpoints to normally closed or open contacts.

Command Input Settings (2-7, 2-3P)

Configures sequential/step-by-step and pedestrian opening modes.

E Lamp Configuration

Sets up courtesy, cycle, or flashing lights connected to 10-E.

Output Mode and Gate Run Settings

B1-B2 Output Mode Selection

Sets the output mode for B1-B2 terminals (Monostable/Bistable).

Gate Run Parameter Configuration

Adjusts number of motors, motor type, and operating speed.

Number of Motors and Motor Type

Configures system for single/dual motors and specific motor models.

Setting Operating Speed Percentage

Adjusts the gate's speed percentage during operation.

Deceleration and Sensitivity Settings

Deceleration Speed Adjustment

Sets the deceleration speed percentage for gate movement.

Delayed Start and Amperometric Sensitivity

Configures slow start and gearmotor sensitivity to obstacles.

Gate Run Amperometric Sensitivity

Adjusts gearmotor sensitivity during operation with obstacles.

Encoder Menu: Sensitivity and Deceleration

Deceleration Time Setting

Sets gate leaf deceleration time before reaching endpoints.

Obstacle Detection Sensitivity

Configures sensitivity for obstacle detection during operation and deceleration.

Gate Operation and Deceleration Sensitivity

Adjusts obstacle detection sensitivity during different phases of gate movement.

Encoder Deceleration Points

Encoder Slow Run Activation

Activates or deactivates slow run mode using encoder.

M1 Motor Deceleration Points

Sets opening and closing deceleration start points for M1 motor.

M2 Motor Opening Deceleration

Sets M2 motor's opening deceleration start point.

Encoder Motor Deceleration and Approach Points

M2 Motor Closing Deceleration

Sets M2 motor's closing deceleration start point.

M1 and M2 Opening Approach Points

Sets points for motor deceleration before closing endpoint.

Encoder Acceleration Points and Calibration

M1 and M2 Opening Acceleration Points

Sets points for motor deceleration before opening endpoint.

Gate Run Calibration Procedure

Calibrates gate's opening, closing runs, and decelerations using encoder.

Time Setting Menu Options

Automatic Closing Timer Settings

Configures the automatic closing waiting time.

Automatic Pedestrian Closing Timer

Sets waiting time for M2 leaf for automatic pedestrian closing.

Cycle Time and M1 Delayed Opening

Adjusts motor working time and M1's delayed opening.

Additional Time Setting Parameters

M2 Delayed Closing Time

Sets the waiting time for M2 leaf's delayed closing.

Pre-flashing and Lock Time Settings

Adjusts flashing light time and electrolock release time.

Ram Blow Time Configuration

Sets the gearmotor thrust time for closing and opening.

User Management and Settings

Partial Opening Time Setting

Sets the partial opening time for the M2 gate leaf.

Adding and Modifying Users

Procedure for adding new users and changing existing user names.

Changing User Codes

Steps to modify the radio command code for a stored user.

User Function and Data Management

Assigning Functions to Users

Changes the command function associated with a user.

Removing and Deleting Users

Procedures for removing individual or all registered users.

Backup and Restore User Data

Saves user data to memory roll and restores it.

System Information and Motor Testing

Restore Backup Data

Loads saved user and setting data from the memory roll.

System Information Display

Shows software version, gate runs, and starting message.

Motor Test Procedure

Checks correct rotation direction of M1 and M2 gearmotors.

Decoding Card Installation and Operation

Connecting Decoding Cards (R700, AF43S)

Instructions for installing radio receiver and coding cards.

Transmitter Compatibility Table

Lists compatible transmitters for different frequencies and cards.

User Input and Modification Procedures

Inputting New Users

Step-by-step guide to add users, assign functions, and codes.

Modifying User Names

Procedure to change the name of an existing user.

User Code and Function Changes

Changing User Codes

Steps to modify the radio command code for a specific user.

Changing User Function Assignments

Procedure to reassign functions to existing users.

Gate Run Calibration and Error Handling

Gate Run Calibration Process

Calibrates gate movement and deceleration points using encoder.

Troubleshooting Error Messages

Lists common errors and guides for diagnosis and resolution.

Encoder Operation Zones and Points

Diagram of Speed and Movement Zones

Illustrates zones for normal speed, slowdown, and stop with encoder.

Environmental Compliance and Warranty

Product Disposal Guidelines

Recommendations for environmentally responsible disposal of components.

Manufacturer's Compliance Declaration

States compliance with essential EU directives for the device.

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