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Canrig PC3000-26 User Manual

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428 pages
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WELCOME.PDF
TABLE OF CONTENTS.pdf
SEC01.pdf
SEC02.pdf
SEC03.pdf
SEC04.pdf
SEC05.pdf
SEC06.pdf
SEC07.pdf

Table of Contents

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Canrig PC3000-26 Specifications

General IconGeneral
Maximum Speed220 RPM
Maximum Hook Load750 tons
Top Drive Speed Range0-220 RPM
Top Drive Motor Frequency60 Hz
Maximum Continuous Torque26, 000 ft-lbs
Maximum Intermittent Torque30, 000 ft-lb
Top Drive Torque Range0-30, 000 ft-lb
Top Drive Motor TypeAC Induction

Summary

Chapter 1 Introduction

About this Document

Manual layout and contact information for parts and service.

Document Organization

The document consists of two manuals: Installation, Operation, and Maintenance (IOM) Manual, and Parts Manual.

Installation, Operation, and Maintenance (IOM) Manual

Covers chapters 1 – 6 of the IOM Manual.

Parts Manual

Chapter 7 of the Parts Manual covers the following topics.

Service, Spares, and Contact Information

Information for ordering parts and contacting technical support.

Conventions

Explanation of notes, cautions, and warnings used throughout the guide.

Safety Advisories: Caution and Warning

Details on caution and warning symbols indicating potential risks and required actions.

Chapter 2 Specifications

Product Specifications

Details specifications for Canrig PC3000-26 and PC3000 with 26" Deck.

Canrig PC3000 with 26” Deck

A side view illustration of the Catwalk.

Certificate of Conformance

Document certifying the Automated Power Catwalk has been manufactured and tested to meet industry requirements.

Chapter 3 General Information

Canrig PC3000-26 Automated Power Catwalk Overview

General description of the equipment's design and function.

General Operator Safety Rules

Essential safety regulations to follow before operating the equipment.

System Components

Description of key components like Pipe Rack, Indexers, Safety Pins, Kickers, and Skate.

Chapter 4 Rig Up and Rig Down

Rig Up Procedures

Step-by-step instructions for rigging up the Catwalk.

Rig Down Procedures

Step-by-step instructions for rigging down the Catwalk for transport.

Chapter 5 Operations

Wireless Terminal Operation

Instructions for operating the wireless terminal and establishing radio communication.

Control Console Operation

Operating the Catwalk using the control console.

Switch to Control Console Mode

Procedure to switch the Catwalk operation mode to the control console.

Moving Tubulars with Carrier

Procedure for moving tubulars using the pipe handler and carrier.

Lowering Tubulars from Drilling Floor

Procedure for lowering tubulars from the drilling floor to the pipe racks.

HMI Screen Display and Error Messages

Understanding HMI status messages and diagnosing error messages.

Specific Error Handling

Procedures for Hot Oil Warning, High Hyd. Pressure, Hyd Oil Filter Blocked, and Low Hyd. Oil Level.

Safety Curtain Errors

Troubleshooting and overriding safety curtain blockages.

Wireless Controller and E-Stop Errors

Diagnosing errors related to wireless controller E-STOP or radio failure.

Pump and Pressure Transducer Issues

Troubleshooting pump not starting and pressure transducer errors.

Winch and Carrier Troubleshooting

Addressing winch encoder wiring, carrier overload, and carrier overshoot.

Cable and Proximity Switch Issues

Maintenance alerts for winch cables and proximity switch errors.

Cable Spool-out Limit and PLC Communication Errors

Troubleshooting cable spool-out limits and PLC communication errors.

Status Messages

Interpreting status messages displayed on the HMI screen.

Chapter 6 Maintenance, Service, and Troubleshooting

Maintenance Schedules and Procedures

Overview of maintenance tasks including daily cleaning, greasing, and schedules.

Hydraulic System Maintenance

Guidance on checking hydraulic filters, oil, and selecting the correct hydraulic oil type.

Skate Cable and Carrier Winch Maintenance

Monthly maintenance for skate cables and carrier winch lubrication and oil changes.

Troubleshooting Guides

Provides flowcharts for diagnosing device, electrical, and hydraulic issues.

Carrier Operation Troubleshooting

Flowcharts for diagnosing carrier operational issues like not moving up/down or in the down direction.

Indexers, Pipe Racks, and Safety Pins Troubleshooting

Flowcharts for diagnosing indexer, pipe rack, and safety pin operational problems.

Skate Operation Troubleshooting

Flowcharts for diagnosing skate movement issues, including moves to ramp end only and not moving.

Electrical System Troubleshooting

Flowcharts for diagnosing electrical system issues, such as pump motor not starting.

Hydraulic System Troubleshooting

Flowcharts for diagnosing hydraulic system alarms and pressure issues.

Hot Hydraulic Oil Alarm

Troubleshooting steps for hot hydraulic oil alarms, including bypass and cooler checks.

Hydraulic Pump Motor Issues

Diagnosing pump motor starting issues and pressure build-up problems.

Section 7: Parts

Subsection 7: Catwalk Assembly

List of assemblies and parts for the Catwalk assembly.

Subsection 7A: Carrier

List of assemblies and parts for the Carrier.

Subsection 7B: Ramp & Lift Arm

List of assemblies and parts for the Ramp & Lift Arm.

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