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Carter CT12 User Manual

Carter CT12
102 pages
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CT12 MINI CRAWLER EXCAVATOR
OPERATION & MAINTENANCE MANUAL
Original Instruction
Shandong Carter Heavy Industry Machinery Co., Ltd.
Add: Economic Technology Development Park, Linshu, Shandong, P.R.China
Tel: +86-539-7190561

Table of Contents

Questions and Answers:

Carter CT12 Specifications

General IconGeneral
BrandCarter
ModelCT12
CategoryExcavators
LanguageEnglish

Summary

Foreword

Before Servicing This Machine

Noise and Vibration Declaration

Declares noise and vibration levels according to ISO standards for safe operation.

UK Declaration of Conformity

EC Declaration of Conformity

Body and Engine Identification Marks

1 Safety

1.1 Safety Information

General safety information, including recognizing labels and signal words for hazard awareness.

1.2 Safety Operation of the Machine

Guidelines for safe operation, including pre-start checks, driving, and working procedures.

1.3 The Position of the Safety Labels

Details the location and meaning of various warning and safety labels on the machine for user awareness.

General Operational Safety Labels

Covers warnings for working range, counterweight, forward direction, and seat safety.

Component Specific Warning Labels

Includes labels for battery maintenance, high-pressure parts, and hydraulic oil.

Maintenance and System Identification Labels

Details labels for lubrication, noise, engine, and fuel systems requiring attention.

Operational Hazard and Certification Labels

Highlights warnings for high voltage, temperature, and safety certifications like ROPS/TOPS.

2 Usage Features and Performance Parameters

2.1 Usage and Features

Describes the intended applications and key characteristics of the Carter 1.2T excavator.

2.2 Main Performance Parameters

Presents detailed appearance and working dimensions, specifications, and performance metrics.

3 Basic Structures and Work Principle

3.1 Overview on Carter 1.2T Excavators

Introduces the main components and overall layout of the Carter 1.2T excavator.

3.2 Work Principle of Excavators

Explains the power transmission routes and how the diesel engine converts energy to mechanical action.

3.3 Basic Structure of Carter 1.2T Excavators Mechanical System

Details the power, drive, swing, and traveling mechanisms of the excavator's mechanical system.

3.4 Hydraulic System Structure of Carter 1.2T Excavators

Illustrates the components and diagrams of the hydraulic system, including motors and pumps.

3.5 Hydraulic Schematic Diagram

Provides functional diagrams of the main control valves and hydraulic systems for operation.

3.6 Electrical System Diagram

Shows the electrical schematic, illustrating the wiring and components of the machine's electrical system.

4 Service Technologies of Carter 1.2T Excavators

4.1 Basic Construction Knowledge

Covers fundamental movements and control system requirements for excavator operation.

4.2 Preparation for Work

Outlines essential inspections and pre-startup maintenance tasks to ensure readiness and safety.

4.3 Operational Essentials

Details how to operate the traveling and excavation controls, including specific techniques and safety rules.

4.4 Operational Precautions

Provides critical warnings and precautions for safe machine operation and control usage.

5 Maintenance of Carter 1.2T Excavators

5.1 Safty Precautions for Servicing, Disassembly and Reassembly

Emphasizes safety measures and preparations required before performing maintenance, disassembly, or reassembly.

5.2 Daily Inspection and Maintenance

Lists routine daily checks and maintenance intervals to ensure the machine's longevity and performance.

5.3 Periods of Overhaul, Medium and Minor Repair

Schedules recommended intervals for major maintenance tasks like overhauls and repairs based on operating hours.

5.4 Technical Maintenance

Covers specific technical maintenance procedures for various parts, including lubrication and fluid changes.

5.5 Telescopic Chassis

Explains the operation and maintenance of the telescopic chassis, including track adjustment and bolt tightening.

5.6 Maintenance Under the Special Cases

Provides maintenance guidelines tailored to specific environmental conditions like rain, dust, and cold weather.

6 Troubleshooting

6.1 General

General advice on maintaining performance and service life through preventive measures.

6.2 Troubleshooting of Mechanism System

Identifies common mechanical issues, their causes, and solutions for the excavator's parts.

6.3 Troubleshooting of Hydraulic System

Addresses problems related to the hydraulic system, including movement issues and leaks, with diagnostic steps.

6.4 Troubleshooting of Electrical Control System

Covers common electrical faults, diagnostic values, and troubleshooting steps for starting and operation issues.

6.5 Troubleshooting of Diesel Engine

Guides users through diagnosing and resolving engine starting, running, and stalling problems.

7 Transportation

7.1 Precautions for Transporting the Machine

Details safety precautions and checks required before transporting the excavator, including tool checks and securing the cab.

7.2 Machine Tie-Down

Explains the correct methods and points for securing the machine using chains or ropes during transport.

7.3 Machine Slinging

Provides instructions and safety guidelines for lifting and suspending the machine using appropriate equipment.

7.4 Loading Machinery

Outlines the procedures and precautions for loading the excavator onto trailers or containers.

7.5 Transport

Describes methods for securing the machine during transit, including locking movable parts and using tie-down devices.

7.6 Unloading

Details the steps and safety considerations for safely unloading the machine from transportation.

8 Schedule

8.1 Engine Configuration

Provides detailed specifications for the engine model, including performance data and physical characteristics.

8.2 List of Auxiliary Material Consumption

Lists the types and quantities of fluids and materials required for the excavator's operation and maintenance.

8.3 CT12 Packing List

Details the items included with the CT12 series excavator, such as tools, spare parts, and documentation.

8.4 Details of CT12 Vulnerable Parts and Maintenance Parts

Catalogues specific parts prone to wear or requiring maintenance, with part numbers and specifications.

8.5 Lifting Capacity

Presents data and charts for the excavator's lifting capabilities under various conditions.