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Carter CT12 - User Manual

Carter CT12
102 pages
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CT12 MINI CRAWLER EXCAVATOR
OPERATION & MAINTENANCE MANUAL
Original Instruction
Shandong Carter Heavy Industry Machinery Co., Ltd.
Add: Economic Technology Development Park, Linshu, Shandong, P.R.China
Tel: +86-539-7190561

Table of Contents

Questions and Answers

  • L
    llaraAug 17, 2025
    Why do bucket teeth fall off my Carter CT12 Excavators during operation?
    • P
      Paige RiceAug 17, 2025
      Bucket teeth may fall off your Carter Excavators during operation due to a deformed spring and weakened elasticity of the bucket tooth pin. In this case, you should change the bucket tooth pin. Another cause may be an unmatched bucket tooth pin and seat, which also requires changing the bucket tooth pin.
  • D
    Daniel SimmonsAug 26, 2025
    How to fix noisy structural components in Carter Excavators?
    • K
      Kevin DeleonAug 27, 2025
      Noisy structural components in your Carter Excavators can often be traced to a couple of issues. Loose fasteners can create noise, so inspect and tighten them. Also, aggravated abrasion between the bucket and the end face of the bucket rod can be a cause. In this case, adjust the clearance to less than 1mm.
  • M
    matthewalexanderNov 6, 2025
    What to do if my Carter CT12 won't move?
    • N
      Nicole HallNov 6, 2025
      If your Carter Excavators won't move, several issues could be the cause. First, check the hydraulic oil level; a low level might prevent the main pump from sucking oil—add enough hydraulic oil. A blocked oil filter could also be the culprit; replace the filter and clean the system. Inspect the engine coupling for damage, such as issues with the plastic or elastic plate, and replace if necessary. The main pump itself might be damaged, requiring repair or replacement. Low or zero servo system pressure can also stop movement; adjust to the regular pressure, and if that doesn't work, disassemble and clean the servo overflow valve, adding a washer or changing the spring if it's fatigued. Also, check if the safety valve is set at a low pressure or stuck; adjust to the regular pressure, and if th...

Summary

Foreword

Before Servicing This Machine

Noise and Vibration Declaration

Declares noise and vibration levels according to ISO standards for safe operation.

UK Declaration of Conformity

EC Declaration of Conformity

Body and Engine Identification Marks

1 Safety

1.1 Safety Information

General safety information, including recognizing labels and signal words for hazard awareness.

1.2 Safety Operation of the Machine

Guidelines for safe operation, including pre-start checks, driving, and working procedures.

1.3 The Position of the Safety Labels

Details the location and meaning of various warning and safety labels on the machine for user awareness.

General Operational Safety Labels

Covers warnings for working range, counterweight, forward direction, and seat safety.

Component Specific Warning Labels

Includes labels for battery maintenance, high-pressure parts, and hydraulic oil.

Maintenance and System Identification Labels

Details labels for lubrication, noise, engine, and fuel systems requiring attention.

Operational Hazard and Certification Labels

Highlights warnings for high voltage, temperature, and safety certifications like ROPS/TOPS.

2 Usage Features and Performance Parameters

2.1 Usage and Features

Describes the intended applications and key characteristics of the Carter 1.2T excavator.

2.2 Main Performance Parameters

Presents detailed appearance and working dimensions, specifications, and performance metrics.

3 Basic Structures and Work Principle

3.1 Overview on Carter 1.2 T Excavators

Introduces the main components and overall layout of the Carter 1.2T excavator.

3.2 Work Principle of Excavators

Explains the power transmission routes and how the diesel engine converts energy to mechanical action.

3.3 Basic Structure of Carter 1.2 T Excavators Mechanical System

Details the power, drive, swing, and traveling mechanisms of the excavator's mechanical system.

3.4 Hydraulic System Structure of Carter 1.2 T Excavators

Illustrates the components and diagrams of the hydraulic system, including motors and pumps.

3.5 Hydraulic Schematic Diagram

Provides functional diagrams of the main control valves and hydraulic systems for operation.

3.6 Electrical System Diagram

Shows the electrical schematic, illustrating the wiring and components of the machine's electrical system.

4 Service Technologies of Carter 1.2 T Excavators

4.1 Basic Construction Knowledge

Covers fundamental movements and control system requirements for excavator operation.

4.2 Preparation for Work

Outlines essential inspections and pre-startup maintenance tasks to ensure readiness and safety.

4.3 Operational Essentials

Details how to operate the traveling and excavation controls, including specific techniques and safety rules.

4.4 Operational Precautions

Provides critical warnings and precautions for safe machine operation and control usage.

5 Maintenance of Carter 1.2 T Excavators

5.1 Safty Precautions for Servicing, Disassembly and Reassembly

Emphasizes safety measures and preparations required before performing maintenance, disassembly, or reassembly.

5.2 Daily Inspection and Maintenance

Lists routine daily checks and maintenance intervals to ensure the machine's longevity and performance.

5.3 Periods of Overhaul, Medium and Minor Repair

Schedules recommended intervals for major maintenance tasks like overhauls and repairs based on operating hours.

5.4 Technical Maintenance

Covers specific technical maintenance procedures for various parts, including lubrication and fluid changes.

5.5 Telescopic Chassis

Explains the operation and maintenance of the telescopic chassis, including track adjustment and bolt tightening.

5.6 Maintenance Under the Special Cases

Provides maintenance guidelines tailored to specific environmental conditions like rain, dust, and cold weather.

6 Troubleshooting

6.1 General

General advice on maintaining performance and service life through preventive measures.

6.2 Troubleshooting of Mechanism System

Identifies common mechanical issues, their causes, and solutions for the excavator's parts.

6.3 Troubleshooting of Hydraulic System

Addresses problems related to the hydraulic system, including movement issues and leaks, with diagnostic steps.

6.4 Troubleshooting of Electrical Control System

Covers common electrical faults, diagnostic values, and troubleshooting steps for starting and operation issues.

6.5 Troubleshooting of Diesel Engine

Guides users through diagnosing and resolving engine starting, running, and stalling problems.

7 Transportation

7.1 Precautions for Transporting the Machine

Details safety precautions and checks required before transporting the excavator, including tool checks and securing the cab.

7.2 Machine Tie-Down

Explains the correct methods and points for securing the machine using chains or ropes during transport.

7.3 Machine Slinging

Provides instructions and safety guidelines for lifting and suspending the machine using appropriate equipment.

7.4 Loading Machinery

Outlines the procedures and precautions for loading the excavator onto trailers or containers.

7.5 Transport

Describes methods for securing the machine during transit, including locking movable parts and using tie-down devices.

7.6 Unloading

Details the steps and safety considerations for safely unloading the machine from transportation.

8 Schedule

8.1 Engine Configuration

Provides detailed specifications for the engine model, including performance data and physical characteristics.

8.2 List of Auxiliary Material Consumption

Lists the types and quantities of fluids and materials required for the excavator's operation and maintenance.

8.3 CT12 Packing List

Details the items included with the CT12 series excavator, such as tools, spare parts, and documentation.

8.4 Details of CT12 Vulnerable Parts and Maintenance Parts

Catalogues specific parts prone to wear or requiring maintenance, with part numbers and specifications.

8.5 Lifting Capacity

Presents data and charts for the excavator's lifting capabilities under various conditions.

Carter CT12 Specifications

General IconGeneral
BrandCarter
ModelCT12
CategoryExcavators
LanguageEnglish