Castolin Eutectic CastoTIG - System Components Overview

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Electrode cable

Grounding (earthing) cable

Fig.2 System add-ons and options

Trolley, and gas-

cylinder holders

Remote control unit

Power source

Cooling unit

TIG welding torch:

Standard / Up/Down

RC F pedal remote

control unit

System components

General remarks The CastoTIG 1702 AC/DC, CastoTIG 2202 AC/DC and CastoTIG 2201 DC power

sources can be run with numerous different system add-ons and options.

Overview

Main Page

Safety Rules5
Table of Contents17
General Remarks20
- Basic System Principle20
- Areas of Utilisation20
- Machine Concept20
Minimum Equipment Needed for Welding21
- General Remarks21
- TIG-AC Welding21
- TIG-DC Welding21
- Rod Electrode (MMA) Welding21
System Components22
- General Remarks22
- Overview22
Control Panel23
- Overwiew23
- General Remarks24
- Castotig 1702/2202 AC/DC Control Panel24
- Castotig 2201 DC Control Panel29
Connections, Switches and System Add-Ons33
- Castotig 1702/2202 AC/DC33
- Castotig 2201 DC34
Before Putting the Power Source into Service35
- Safety35
- Utilisation for Intended Purpose Only35
- Machine Set-Up Regulations35
- Mains Connection35
- Generator-Powered Operation35
Putting the Machine into Service36
- General Remarks36
- Remarks on the Cooling Unit36
- Connecting up the Gas Cylinder36
- Establishing a Connection to the Workpiece37
- Mounting the Welding Torch37
TIG Operating Modes38
- General Remarks38
- Symbols and Their Explanations38
- 2-Step39
- Spot Welding40
- 4-Step41
- 4-Step with Intermediate Lowering42
- Special 4-Step: Variant 143
- Welding Torch with Standard Functionality44
- Welding Torch with up / down Functionality45
TIG Welding46
- Safety46
- Tooling up46
- Selecting the Operating Mode46
- Selecting the Process (Castotig 1702 /2202 AC/DC)47
- Cap-Shaping (Castotig 1702 /2202 AC/DC)47
- Setting the Parameters47
- Setting the Shielding-Gas Flow Rate47
- Arc Ignition - Generalremarks47
- HF Ignition48
- Touchdown Ignition49
- Ignition Time-Out Function50
- Arc-Break Watchdog Function50
- TIG Pulsing50
Rod Electrode (MMA) Welding51
- Safety51
- Tooling up51
- Selecting the Operating Mode51
- Setting the Parameters52
- Hot-Start Function52
- Selecting the Process (Castotig 1702/2202 AC/DC)52
- Dynamic (Arc Force) Function53
- Eln" Characteristic-Selection Function53
- Further Explanations of the "Eln" Characteristic-Selection Function54
- Anti-Stick Function55
The Set-Up Menu56
- Overview56
The Set-Up Menu: Level 157
- General Remarks57
Level 1: TIG Set-Up Parameters57
- Accessing57
- Selecting and Altering the Set-Up Parameter57
- Saving and Exiting57
- Available Set-Up Parameters58
Level 1: AC / Polarity Reversal Set-Up Parameters59
- General Remarks59
- Accessing59
- Selecting and Altering the Set-Up Parameter60
- Saving and Exiting60
- Available Set-Up Parameters60
Level 1: Rod-Electrode Set-Up Parameters60
- Accessing60
- Available Set-Up Parameters61
Select "Parameter 2Nd61
- Accessing62
- Selecting and Altering the Set-Up Parameter62
- Exiting and Saving62
- Available Set-Up Parameters62
The Set-Up Menu: Level 261
- General Remarks61
Level 2: TIG Set-Up Parameters61
Select "Parameter 2Nd63
- Accessing63
- Selecting and Altering the Set-Up Parameter63
- Exiting and Saving63
- Available Set-Up Parameters63
Level 2: AC / Polarity Reversal Set-Up Parameters63
Select "Parameter 2Nd64
- Accessing64
- Selecting and Altering the Set-Up Parameter64
- Exiting and Saving64
- Available Set-Up Parameters64
Level 2: Rod-Electrode Set-Up Parameters64
Special Function65
- Indicating the Software Version65
Troubleshooting65
- General Remarks65
- Displayed Service Codes65
- Castotig 1702 /2202 AC/DC, Castotig 2201 DC Power Source67
Care, Maintenance and Disposal69
- General Remarks69
- Every Start-Up69
- Every 2 Months69
- Every 6 Months69
- Disposal69
Technical Data70
- Special Voltages70
- Castotig 1702 AC/DC / 2202 AC/DC70
- Castotig 2201 DC71
Terms and Abbreviations Used72
- General Remarks72
- Terms and Abbreviations72
Spare Parts List73
Circuit Diagram73

Castolin Eutectic CastoTIG - System Components Overview

Table of Contents

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