CHART Orca MicroBulk CO2 Series - Preface and Introduction; System Overview and Theory

1
Product Manual - Orca
™
CO
2
Series MicroBulk Delivery System
General
Chart’s MicroBulk delivery system has revolutionized the
gas industry by making on-site distribution for smaller
accounts a protable reality. The Orca CO
2
Series delivery
unit has been designed to ow up to 500 pounds-per-minute
with minimal pump cooling or product loss under normal
conditions. Fill termination with Sure-Fill eliminates lost
product associated with overlling. In total, the Chart CO
2
MicroBulk system increases asset utilization, reduces labor
costs and maximizes distribution eciency.
Chart oers the complete MicroBulk CO
2
delivery system as
a solution to reliably and eortlessly manage a diverse range
of applications. The Orca CO
2
Series delivery unit oers
fast, reliable and accurate on-site delivery to Perma-Max and
Carbo Series storage vessels or small bulk tanks. The Perma-
Max line oers the widest range of sizes and piping options
and the greatest exibility with accommodations for indoor
and outdoor installation.
Product Highlights
• Fast on-site lling of the Perma-Max storage system
• Fast-lling of Carbo-Max and Carbo-Mizer
• Flowcom
®
Flow Meter System
• National Institute of Standards & Technology (NIST)
and California Weights and Measures approved metering
system
• Large cabinet with removable access panels for ease of
maintenance and servicing
• Pressure transfer for small delivery
• Optional pump transfer for bulk deliveries; pump can also
be used to ll Orca CO
2
• Calibrated meter system with no moving parts for
minimal maintenance
• Vessel designed with robust inner support system for
rugged road conditions
• Stainless steel plumbing with stainless steel and brass
valves for long service life and reliability
• Stainless steel inner vessel eliminates damage due to
icing
Product Manual
The CO
2
Series Product Manual is designed to be used in
conjunction with Orca CO
2
Series models. It should be
thoroughly read and understood by anyone who operates
or is exposed to this equipment. If there are any questions
regarding the operation of the tank, contact Chart’s Technical
Service division at 1-800-400-4683.
The safety requirements for operating the tank and handling
or transporting extremely cold liquid products are shown in
the Safety section. It is imperative that all persons having
contact with the Orca delivery system become thoroughly
familiar with all maintenance, safety precautions, and
procedures contained in this product manual.
The Introduction section discusses the general features of the
tank and the theory of operation.
For detailed information on how to operate the Orca system,
refer to the Operations section. Here are various lling,
pressure dispense and pump dispense instructions.
The Components & Systems section contains photos and
descriptions of all working parts of the Orca system.
The Troubleshooting section will become an invaluable tool
for answering various possible questions that may arise while
using the Orca system.
Reference the Preventive Maintenance section for a schedule
of maintenance to follow to keep your Orca system running
smoothly.
Please refer to the Specications section for a complete
listing of part numbers, drawings and other technical
information.
Preface