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CIAT XtraConnect 2 User Manual

CIAT XtraConnect 2
62 pages
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06 - 2011
NA 10.139 B
XtraConneCt 2
Installation
Fonctionnement
Mise en service
Maintenance
Installation
Operation
Commissioning
Maintenance
Montage-
Betriebs-und
Wartungs-
Anweisung
Instalación
Funcionamiento
Puesta en marcha
Mantenimiento
Module électronique de
régulation et de signalisation
à microprocesseurs pour
refroidisseurs de liquide
et pompe à chaleur
Microchip and LCD display
electronic regulation and
signaling electronic module
for liquid coolers
and heat pumps
Elektronisches Regel- und
Anzeigemodul mit
Mikroprozessor und LCD-
Anzeige für
Flüssigkeitskühler
und Wärmepumpe
Módulo electrónico de
regulación y señalización a
microprocesador y visualizador
LCD para enfriadores de líquido
y bomba de calor
N _ NU A4.indd 1 25/07/2011 18:19:34

Table of Contents

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CIAT XtraConnect 2 Specifications

General IconGeneral
BrandCIAT
ModelXtraConnect 2
CategoryControl Unit
LanguageEnglish

Summary

1 IMPORTANT RECOMMENDATIONS

1.1 Electrical power supply

Details the electrical power supply requirements for the unit and remote control.

1.2 Specifications of the XTRACONNECT 2 board

Lists the technical specifications of the XTRACONNECT 2 control board, including fuse.

1.3 Warning

Highlights critical safety instructions and precautions for servicing the product, including battery replacement.

1.4 Earthing

Details the requirements for proper earthing of the unit for electrical safety compliance.

1.5 Connection of sensors

Explains how to connect sensor cables, including routing and shielding for interference prevention.

1.6 Connection of the communication buses and of the remote console

Provides instructions for connecting communication buses and remote consoles, including cable specs.

1.7 Connection of the on/off inputs

Describes the connection methods for on/off inputs, considering cable distances and relays.

2 GENERAL

2.1 Description

Provides a general overview of the Xtraconnect 2 control module and its functions.

2.2 Description of the motherboard

2.3 Description of expansion board 3 (ADD3) on a 2-circuit machine and with the rotary switch set to '1'

2.4 Description of expansion board 3 (ADD3) on a 3-circuit machine. Module 2, rotary switch set to '2'

2.5 Description of expansion board 1 on a 3-circuit machine. Module 2, rotary switch set to '3'

2.6 Connection via RS485 serial port for BMS or control console and Multiconnect with 500 kW module

2.7 RELAY BOARD

3 ACCESS LEVELS

3.1 Selecting an authorised access level

Explains how to select and manage user access levels on the controller.

3.2 Accessing the various access levels

Details the procedure for accessing different access levels, including codes.

3.3 Configuring access levels on the controller

3.4 Management of the numeric codes for accessing levels 2 and 3

3.5 Classification of the menus and their functions

4 LIST OF PARAMETERS

5 CONTENTS OF THE MENUS

5.1 Main menu

Describes how to navigate through the main menu options using the console buttons.

5.2 Setpoint menu

Explains how to access and adjust setpoint values based on operating mode.

5.3 Unit status menu

Details how to view the current status of the unit and fault messages.

5.4 Measured values menu

5.5 Unit parameters menu

5.6 Adjustment parameters menu

5.7 Reading parameters menu

5.8 Fault memory menu

5.9 Test mode menu

5.10 TIME SCHEDULES menu

5.11 COMMUNICATION Menu

5.12 MASTER/SLAVE menu

5.13 AERO-CONNECT menu

5.14 ACCESS LEVEL SELECTION menu

6 MANAGEMENT OF THE ON/OFF INPUTS

6.1 Automatic machine operation control

Explains the function of the automatic machine operation control input.

6.2 Automatic water pump control

Details the automatic water pump control input and its effect on the machine.

6.3 Load shedding control

6.4 Water flow switch

6.5 Phase controller fault

6.6 Pump 6 fault

6.7 Emergency stop (split system unit and dry cooler.

6.8 Fan fault (circuits 1, 2 and 3)

6.9 External fault

6.10 Compressor 1, 2 or 3 protection ("SE" box)

6.11 Discharge fault on circuit 1, 2 or 3

6.11 Discharge fault on circuit 1, 2 or 3

Explains discharge fault detection based on pipe temperature and shutdown logic.

6.12 High-pressure switch fault on circuit 1, 2 or 3

6.13 LP fault on circuit 1, 2 or 3

6.14 Minimum desuperheat discharge fault

6.15 Electronic expansion valve fault

6.16 Lubrication fault

6.17 Minimum and maximum superheat fault

7 MANAGEMENT OF THE ANALOGUE INPUTS

Evaporator water inlet sensor: NTC 10 K at 25°C

Monitors evaporator water inlet temperature for unit adjustment and fault detection.

Evaporator water outlet sensor (module x): NTC 10 K at 25°C

Monitors evaporator water outlet temperature for frost protection and fault detection.

Manifold water outlet sensor (modules 1 and 2): NTC 10 K at 25°C

Monitors manifold water outlet temperature for unit adjustment and fault detection.

Master/slave water outlet sensor: NTC 10 K at 25°C

Monitors master/slave water outlet temperature for unit adjustment and fault detection.

Outdoor air sensor: NTC 10 K at 25°C

Monitors outdoor air temperature for system adjustment and fault detection.

Hydraulic module internal air sensor: NTC 10 K at 25°C (P24 = Yes)

Monitors hydraulic module air temp for defrost heater control and fault detection.

Condenser hot water inlet and outlet sensor: NTC 10 K at 25°C (available if P2 = 1)

Monitors condenser water temperature for heating adjustment and fault detection.

Compressor discharge sensor: NTC 50 K at 25°C

Monitors compressor discharge temperature for safety and fault detection.

Compressor suction sensor: NTC 10 K at 25°C

Monitors suction temperature for superheat calculation and fault detection.

Circuit liquid sensor: NTC 10 K at 25°C

Measures liquid temperature for subcooling calculation and fault detection.

8 PRESSURE SENSOR

9 PUMP MANAGEMENT

One pump

Explains pump operation for single-pump configurations in cooling and heating modes.

Two pumps

Details pump operation for two-pump configurations, including unseizing.

One pump with fault management

Explains pump operation with fault management in cooling mode.

Two pumps with fault management

Details two-pump operation with fault management and runtime balancing.

10. EVAPORATOR WINTER AND FROST PROTECTION

POWERCIAT LXH hydraulic module defrost heater (if P24 = Yes)

Describes the operation of the hydraulic module defrost heater based on temperature.

POWERCIAT LXH evaporator pipe heat trace cable (if P24 = Yes)

Explains the operation of the evaporator pipe heat trace cable based on outdoor temperature.

Evaporator water freezing protection (heater)

Details the evaporator water freezing protection and its setpoints.

11. MANAGEMENT OF THE OUTPUTS OF LIQUID VALVES 1, 2 AND 3

12. MANAGEMENT OF THE ECONOMISER VALVES (HPS)

13. MANAGEMENT OF THE 25% OUTPUT COMPRESSOR VALVES

14 MANAGEMENT OF THE LIQUID INJECTION VALVES

15. MANAGEMENT OF THE FUNCTIONS

15.1 Compressor starting order (3 circuits) and runtime balancing

Explains compressor starting order, runtime balancing, and stage management.

15.2 Short-cycle protection and minimum off-time

Details the short-cycle protection function and its limit on compressor starts.

15.3 Forced stop of compressors

Explains how to use the function to disable a specific compressor via the Adjustment Parameters menu.

15.4 Time counter

Describes how to display runtimes and start-up counts for compressors and pumps.

15.5 Oil warm-up time

Explains the oil warm-up time delay after a power cut to protect compressors.

15.6 Management of electrical quantities

Details how electrical quantities are retrieved and displayed via the controller.

15.7 Limitation of operation of the machines based on the outdoor temperature

15.7.1 Minimum air temperature limit in heating mode for water-to-water units

Sets minimum heating air temperature limit for water-to-water units.

15.7.2 Maximum air temperature limit in heating mode for water-to-water units

Sets maximum heating air temperature limit for water-to-water units.

15.7.3 Maximum air temperature limit in cooling mode

Sets maximum cooling air temperature limit for the unit.

15.7.4 Minimum air temperature limit in cooling mode

Sets minimum cooling air temperature limit for the unit.

15.8 Soft stop via the On/Off button

16. CONTROLLING A THREE-WAY VALVE ON THE HOT WATER CIRCUIT FOR HYDROCIAT UNITS

17. MASTER/SLAVE CONTROL OF TWO PARALLEL-CONNECTED MACHINES

17.1 Operating principle

Describes the fundamental operating principles of master/slave control.

17.2 General

Provides general information and considerations for master/slave configurations.

17.3 Management of the functions

Details functions like priority, runtime balancing, and backup machine management.

17.4 Controls

Operating mode

Details how the slave machine's operating mode is determined by the master.

Control setpoint calculation

Explains how control setpoints are calculated in master/slave configurations.

Return control

Describes how return control operates when the master machine is unavailable.

Supply control

Details the sensor requirement for supply control in master/slave setups.

Cascade control

Explains the cascade control logic for parallel-connected machines.

17.5 Unit status menu

17.6 Management of pumps using P811 (pumps stopped by control)

18. CONTROLS

18.1 Main control in cooling and heating modes

Explains the main control principle for cooling and heating modes.

18.2 Operating mode

18.3 Control setpoint calculation

Fixed setpoint

Details setpoint calculation for single setpoint configuration based on outdoor sensor.

2 setpoints with selection made via console

Explains setpoint selection via console for cooling and heating modes.

2 setpoints with selection on On/Off input

Details setpoint selection via on/off input for cooling and heating modes.

setpoint on 4-20 mA input

Explains setpoint configuration using a 4-20mA input signal.

18.3.2 Setpoint based on outdoor temperature - water law

In cooling mode (P127 = Yes)

Details slope adjustment in cooling mode based on outdoor air temperature.

In heating mode (P131 = Yes)

Details slope adjustment in heating mode based on outdoor air temperature.

18.4 Definition of the controller for PID control (water supply only)

18.4.1 Action of the controller in cooling mode

18.4.2 Action of the controller in heating mode

18.5 Water return control for storage (CRISTOPIA)

18.6 Modulating control (water return only)

Control of one compressor

Explains modulating control for a single compressor based on water temperature.

Control of three compressors

Details modulating control for three compressors based on water temperature.

18.7 Automated self-regulating control

18.8 Compensation

19. CONDENSING PRESSURE CONTROL

19.1 Staged control for a machine with an air-cooled condenser

Explains staged control for air-cooled condensers and fan operation.

19.2 Fan speed control

HP with acoustic optimisation

Details HP control with acoustic optimization for fan speed.

HP with energy optimisation

Details HP control with energy optimization for fan speed.

19.3 Condensing pressure control on 3-circuit machines

19.4 Control of air-cooled condenser for split-system unit and dry cooler

19.5 Total heat recovery

20. COMPRESSOR START-UP CYCLE

Compressor start-up

Explains the compressor start-up sequence and the anti-short-cycle function.

21. LIMIT MANAGEMENT

High pressure operation

Details high pressure operation limits and compressor capacity reduction.

Water freeze limit

Explains water freeze limit and compressor capacity reduction when water temp drops.

Evaporator freeze limit

Details evaporator freeze limit and its effect on compressor output and shutdown.

Power input limitation

Explains power input limitation function for managing total power consumption.

22 ASSIGNING A COMMUNICATION ADDRESS TO THE DIRIS ENERGY METER

23 MANAGEMENT OF THE PROTECTIONS FOR 3-CIRCUIT AIR-TO-WATER UNITS (MODULES 1 AND 2)

24. TIME SCHEDULES

24.1 Overview

Provides an overview of the time schedules function, including program steps and holiday bands.

24.2 Definition of program steps

Details how to define program steps, including start/end times and control modes.

24.3 Definition of holiday bands.

Explains how to define holiday bands for specific periods of machine operation.

24.4 Operation

Describes how schedules and holiday bands affect unit operation and settings.

25 COMMUNICATION PROTOCOL

25.1 Communication interface.

Details the RS485 communication interface, connectors, and LEDs.

25.2 Transmission mode.

25.3 Customer-accessible register

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