Kohler Enclosed CVT Addendum
72
6k. Remove the screw that was used to
spread the sheaves of the driven pulley.
6l. Place the gear selector in neutral.
6m. Re-connect the spark plug leads to the
spark plugs.
6n. Re-connect the negative battery cable.
6o. Confirm that the drive belt area is clear,
and that no unsafe conditions will arise
from starting the engine.
6p. Start the engine briefly and confirm that
the CVT operates properly throughout the
engine RPM range, before installing the
CVT cover.
• The driven pulley should not rotate when the
engine is at idle speed.
• If the driven pulley does rotate at idle speed:
Re-check the spacing and alignment of the pul-
leys.
Confirm that the driving pulley is returning all the
way to rest position at idle.
7. FINAL ASSEMBLY
7a. Install the drain plug in the CVT cover, and
carefully tighten it until snug, using a 1/2”
wrench.
7b. Slip the CVT cover in through the opening
i n th e p as s e n ge r s i de o f t h e s ea t b o x .
See Figure 2a.28.
7c. Rotate the CVT cover down into position.
7d. Fasten the CVT cover to the back plate
using the (12) 1/4-20 self tapping screws.
See Figure 2a.29.
7e. Reinstall the right rear splash shield and
fender.
7f. Reinstall the grab handle with the new
seat plate. See Figure 2a.30.
7g. Use the opening in the new seat plate to
locate the tube support bracket. The
openings in the seat plate and the bracket
should be concentric.
7h. Mark the points to drill mounting holes for
the tube support bracket.
Figure 2a.28
Position the CVT cover
Figure 2a.29
CVT cover
fastened to
back plate
Figure 2a.30
Flange bushings
Spacers
(secured with
tape to ease
mounting)
To Next Page
Loading...
Need help?
General
