Kohler Enclosed CVT Addendum
64
CONVERSION INSTRUCTIONS: ENCLOSED CVT
1. PREPARATION
1a. Review and understand these instructions
before starting to work on the vehicle.
1b. Collect all necessary tools.
1c. Lay-out the contents of the CVT enclosure
kit. Make sure all the parts are present
and identified. See Figure 2a.1.
2. ACCESS
2a. Lift the load box (bed).
2b. Slide the driver’s seat all the way back on
its tracks.
2c. Tilt the seats forward. Secure the driver’s
seat in the tilted position using a shock
cord.
2d. Release the Camlok fasteners that secure
the parcel bin under the passenger seat,
and remove the parcel bin.
2e. Release the camlok fasteners that secure
the engine cover, and remove the cover.
2f. Unbolt the passenger’s seat mounting
bracket from the seat plate using a pair of
1/2” wrenches. See Figure 2a.2.
2g. Remove the grab handle and seat plate
assembly from the vehicle using a pair of
1/2” wrenches.
Description Qty.
Mounting stud: driven pulley
and fan
1
Washer 1
Castle nut, 1/2”-20 1
Washer, fan 1
Cotter pin, 3/32” x 1” 1
Back plate-eng. screw 4
Back plate-trans screw 4
Heat shield screw 3
Heat shield spacer 3
Cover screw 12
Bracket mount screw 2
CVT Spacer washers 3
Figure 2a.1
Seat
plate
Cover
Back
plate
Seat bracket
Heat shield
Tube bkt.
Fan
Tube
Figure 2a.2
cover
Engine
Parcel bin
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