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Cub Cadet 900 series Professional Shop Manual
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310-
051
0 IHT
38
© 2008 HYDRO-GEAR
Printed in U.S.A.
Rev. P1
197
Table of Contents
Table of Contents
3
Chapter 1: Introduction
7
Professional Shop Manual Intent
7
Fasteners
7
Assembly
7
Description of the 900 Series
8
Model and Serial Numbers
8
Chapter 2: Engine Related Parts
9
Muffler
9
Fuel Tank Removal/Replacement
11
Chapter 3: Steering
13
Steering Alignment
13
Axles
14
Steering Gear and Steering Pinion Gear
16
Steering Shaft and Hex Bushing
18
Pivot Bar
20
Chapter 4: Body Panels
21
What Is Covered by this Chapter
21
Hood
21
Hood Removal
21
Hood Components: Headlight Removal
22
Hood Components: Side Vent Removal
22
Hood Components: Grill Removal
23
Hood Components: Pivot Bracket Removal
24
Seat and Fenders
24
Dash Panel
31
Chapter 5: Hydro. Drive and Brake System
35
About this Chapter
35
Externally Repairable Drive System Problems
35
Indications that a Transaxle Is Not Warrantable
40
Brake Adjustment
40
Neutral Control Adjustment
42
Linkage: Pedal Shaft
43
Pedal Shaft Assembly Removal
44
Belt Control; Tensioner and Idler Pulleys
47
Drive Belt Replacement
50
Changing Transaxle Hydraulic Fluid
54
Brakes
56
Transaxle Removal and Replacement
57
Chapter 6: CVT Drive and Brake System
63
About this Chapter
63
About the Variable Speed Drive System
63
Externally Repairable Drive System Problems
64
Indications that a Transaxle Is Not Warrantable
66
Brake Adjustment
66
Gear Selector
68
Tensioner Pulley Control Rod
69
Linkage: Pedal Shaft
70
Pedal Shaft Assembly Removal
71
Linkage: Pedal Tie Strap
74
Belt Control: Tension Make-Up Pulley
75
Belt Control: Variable Speed Pulley
76
Belt Control: Tensioner Pulleys
78
Drive Belt Replacement
81
Manual PTO
83
Electric PTO
83
Transaxle Removal and Replacement
85
Transaxle Repair
88
Chapter 7: Electrical System
99
Introduction
99
RMC Module
99
Key Switch
100
RMC Module
100
RMC Module Plug Test (Electric PTO)
103
RMC Module Plug Test (Manual PTO)
105
Electric PTO Switch
107
PTO Relay
108
PTO Switch (Manual PTO)
108
Brake Switch (Manual PTO)
109
Brake Switch (Electric PTO)
109
Park Brake Switch
110
Reverse Safety Switch
111
Seat Safety Switch
112
Starter Solenoid
112
Fuse
113
Electrical Environment: AC Vs. DC
115
Types of Circuits
118
Series
118
Parallel
118
Series/Parallel
118
Shorts
118
Opens
118
Increased Resistance
119
The Tools
119
Equipment that May be Useful
119
Digital Multi-Meter
119
Fused Jumper Wires
119
Test Lights (High Impedance)
120
Ammeters and Specialized Charging System Testers
121
Batteries
124
Battery Testers
126
Testing the Battery
126
Voltage Drop Test
130
Testing Switches
132
Relay
133
Diodes
134
Schematics
135
Chapter 8: Cutting Decks and Lift Shaft
137
Cutting Decks
137
Deck Removal
137
Cleaning the Deck
140
To Clean the Deck While It Is Removed
140
Blades
140
Spindles
142
PTO Belt
143
Timing Belt
145
Leveling the Deck
147
Side to Side Leveling
147
Front to Rear Leveling
147
Deck Wheel Adjustment
148
Deck Lift Shaft Assembly Bushings
149
Deck Lift Shaft Assembly Removal/Replacement
149
Deck Lift Links and Cables
150
Chapter 9: Maintenance Intervals
153
Lubrication
153
Engine Maintenance
153
The Spark Plug(S)
153
Air Filter and Foam Pre Cleaner
154
Oil Change
154
Fuel System
155
Servicing the Fuel System
155
Fuel Filter
156
Clean the Engine
156
Lubricate the Pedal Shaft
156
Hydro-Gear Appendix
157
Section Page
160
Foreword
161
Section 1 Description and Operation
162
Introduction
162
General Description
162
Hydraulic Schematic
163
External Features 310-0510
164
Model Recognition
165
Technical Specifications
166
Product Identification
166
Section 2 Safety
167
Personal Safety
167
Tool Safety
167
Work Area Safety
167
Servicing Safety
167
Section 3 Troubleshooting
168
Section 4 Service and Maintenance
169
External Maintenance
169
Service and Maintenance Procedures
169
Fluids
169
Fluid Change
170
Purging Procedures
171
Return to Neutral Setting
172
Brake Maintenance
173
Friction Pack Adjustment
173
Section 5 Repair
174
How to Use this Section
174
General Instructions
174
Transaxle Removal
174
Limited Disassembly
174
Tools and Torques
175
Brake Assembly and Bypass Arm
176
Control Arm and Friction Pack
177
Seal Kit Replacement
178
Side Housing
179
Axle Shaft, Differential and Reduction Gears
180
Motor Shaft and Bypass Rod
181
Input Shaft
182
Hydraulic Components
183
Transaxle Installation
187
Assembly after a Complete Teardown
187
Sealant Application
188
Description
189
Transaxle Removal
189
Glossary of Terms
196
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Cub Cadet 900 series Specifications
General
Transmission
Hydrostatic
Steering
Power steering
Turning Radius
18 inches
Engine
Kohler
Drive
2WD
Warranty
3 years
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