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102
Danfoss 102 User Manual
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MAKING MODERN LIVING POSSIBLE
Operating Instructions
VLT
®
HVAC Drive FC 102, 1.1-90 kW
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: info@ctiautomation.net
2
Table of Contents
Default Chapter
1
Operating Instructions
1
Table of Contents
5
1 Introduction
8
Purpose of the Manual
10
Additional Resources
10
Product Overview
10
Internal Frequency Converter Controller Functions
10
Frame Sizes and Power Ratings
11
2 Installation
12
Installation Site Check List
12
Frequency Converter and Motor Pre-Installation Check List
12
Mechanical Installation
12
Cooling
12
Lifting
13
Mounting
13
Tightening Torques
13
Electrical Installation
14
Requirements
16
Earth (Grounding) Requirements
16
Leakage Current (>3.5 Ma)
17
Grounding Using Shielded Cable
17
Motor Connection
17
Motor Connection for A2 and A3
19
Motor Connection for
19
Motor Connection for B1 and B2
20
Motor Connection for C1 and C2
20
AC Mains Connection
20
Control Wiring
21
Access
21
Control Terminal Types
21
Wiring to Control Terminals
22
Using Screened Control Cables
23
Control Terminal Functions
23
Jumper Terminals 12 and
24
Terminal 53 and 54 Switches
24
Serial Communication
24
Safe Stop
25
Terminal 37 Safe Stop Function
25
Safe Stop Commissioning Test
28
3 Start up and Functional Testing
29
Pre-Start
29
Safety Inspection
29
Applying Power
31
Basic Operational Programming
31
Asynchronous Motor Setup
32
PM Motor Setup
32
Automatic Motor Adaptation
33
Check Motor Rotation
34
Local-Control Test
34
System Start up
35
Acoustic Noise or Vibration
35
4 User Interface
36
Local Control Panel
36
LCP Layout
36
Setting LCP Display Values
37
Display Menu Keys
37
Navigation Keys
38
Operation Keys
38
Back up and Copying Parameter Settings
38
Uploading Data to the LCP
39
Downloading Data from the LCP
39
Restoring Default Settings
39
Recommended Initialisation
39
Manual Initialisation
39
5 About Frequency Converter Programming
40
Introduction
40
Programming Example
40
Control Terminal Programming Examples
41
International/North American Default Parameter Settings
42
Parameter Menu Structure
43
Quick Menu Structure
44
Main Menu Structure
46
Remote Programming with MCT 10 Set-Up Software
50
6 Application Set-Up Examples
51
Introduction
51
Application Examples
51
7 Status Messages
55
Status Display
55
MG11AI02 - VLT ® Is a Registered Danfoss Trademark
55
Status Message Definitions
55
8 Warnings and Alarms
58
System Monitoring
58
Warning and Alarm Types
58
Warning and Alarm Displays
58
Warning and Alarm Definitions
59
Alarm 16-30
63
Alarm 31-46
64
9 Basic Troubleshooting
67
Start up and Operation
67
10 Specifications
70
Power-Dependent Specifications
70
Mains Supply 3 X 525-690 V AC
78
General Technical Data
81
Fuse Tables
86
Branch Circuit Protection Fuses
86
UL and Cul Branch Circuit Protection Fuses
88
Substitute Fuses for 240
90
Connection Tightening Torques
90
Index
91
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User Instructions
2 pages
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Danfoss 102 Specifications
General
Model
102
Mounting
DIN rail
Operating temperature
+70°C
Storage Temperature
-40°C to +85°C
Humidity
5% to 95% (non-condensing)
Number of ports
1
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