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Danfoss FC 102

Danfoss FC 102
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ENGINEERING TOMORROW
Operating Guide
VLT® HVAC Drive FC 102
355–800 kW, Enclosure Size E
vlt-drives.danfoss.com

Table of Contents

Other manuals for Danfoss FC 102

Questions and Answers:

Danfoss FC 102 Specifications

General IconGeneral
BrandDanfoss
ModelFC 102
CategoryDC Drives
LanguageEnglish

Summary

1 Introduction

1.1 Purpose of the Manual

Provides information for safe installation and commissioning of VLT drives.

1.2 Additional Resources

Lists other resources for understanding advanced E1h-E4h drive functions and programming.

1.4 Approvals and Certifications

Lists certifications and compliance information for the drives.

1.5 Disposal

Instructions on how to dispose of the equipment safely and legally.

2 Safety

2.1 Safety Symbols

Explains the safety symbols used throughout the guide.

2.2 Qualified Personnel

Defines personnel qualified to install, operate, and maintain the drive.

2.3 Safety Precautions

Outlines essential safety precautions for high voltage, unintended starts, etc.

3 Product Overview

3.1 Intended Use

Describes the drive as an electronic motor controller for HVAC applications.

3.2 Power Ratings, Weights, and Dimensions

Provides technical specifications for power, weight, and dimensions of enclosures.

3.3 Interior View of Enclosures E1 h and E2 h

Illustrates and labels internal components of E1h and E2h enclosures.

3.5 Control Shelf

Details the components and layout of the drive's control shelf.

3.6 Local Control Panel (LCP)

Explains the display area, menu keys, and navigation keys of the LCP.

4 Mechanical Installation

4.1 Items Supplied

Lists items included with the drive and instructions for checking packaging.

4.3 Storage

Provides guidelines for storing the drive to maintain its condition.

4.4 Operating Environment

Details environmental conditions, including temperature, gases, and dust, for drive operation.

4.5 Installation and Cooling Requirements

Outlines general installation requirements and specific cooling needs for the drive.

4.6 Lifting the Unit

Provides safety instructions and methods for lifting the drive unit.

4.7 E1 hE2 h Mechanical Installation

Details mechanical installation steps for E1h and E2h enclosures, including pedestal mounting.

4.8 E3 hE4 h Mechanical Installation

Details mechanical installation for E3h/E4h enclosures, including mounting and cable openings.

5 Electrical Installation

5.1 Safety Instructions

General safety instructions related to electrical installation, including induced voltage and shock hazards.

5.2 EMC-compliant Installation

Guidelines for achieving EMC compliance during installation.

5.3 Wiring Schematic

Presents the basic wiring schematic for the drive.

5.4 Connecting the Motor

Instructions for connecting the motor to the drive, including safety warnings.

5.5 Connecting the AC Mains

Instructions for connecting the AC mains power to the drive.

5.6 Connecting to Ground

Provides safety and EMC guidelines for grounding the drive.

5.7 Terminal Dimensions

Shows terminal dimensions for the E1h enclosure.

5.8 Control Wiring

Covers routing of control cables and terminal locations.

5.9 Pre-start Check List

A checklist to inspect the installation before completing it.

6 Commissioning

6.1 Safety Instructions

General safety instructions specific to the commissioning process.

6.2 Applying Power

Steps for safely applying power to the drive before starting operation.

6.3 LCP Menu

Provides an overview of LCP menus, including Quick Menu and Main Menu modes.

6.4 Programming the Drive

Explains parameter settings and how to navigate parameters using the LCP.

6.4.2 Entering System Information

Steps for entering basic system information and recommended parameter settings.

6.5 Testing Before System Start-up

Safety warnings and procedures for testing before system start-up.

6.6 System Start-up

Recommended procedure after application setup is completed for system start-up.

6.7 Parameter Settings

Notes on regional settings and general parameter configuration.

7 Wiring Configuration Examples

7.1 Wiring for Open-loop Speed Control

Examples for wiring open-loop speed control using voltage and current references.

7.2 Wiring for StartStop

Wiring examples for start/stop commands, including safe torque off.

7.3 Wiring for External Alarm Reset

Wiring configuration for an external alarm reset function.

7.4 Wiring for a Motor Thermistor

Wiring configuration for a motor thermistor for temperature monitoring.

7.5 Wiring for Regeneration

Wiring configuration for regeneration, including notes on motor thermal protection.

8 Maintenance, Diagnostics, and Troubleshooting

8.1 Maintenance and Service

General guidelines for maintenance and service of the drive.

8.2 Heat Sink Access Panel

Information on the optional access panel for heat sink cleaning.

8.3 Status Messages

Explains status messages displayed on the LCP and their meanings.

8.4 Warning and Alarm Types

Defines types of warnings and alarms, including trip and trip lock conditions.

8.5 List of Warnings and Alarms

Details specific warnings and alarms, their causes, and troubleshooting procedures.

8.6 Troubleshooting

Provides a table for troubleshooting common symptoms and their causes/solutions.

9 Specifications

9.1 Electrical Data

Provides electrical data for mains supply (3x380-480 V AC).

9.2 Mains Supply

Details specifications for mains supply voltage, frequency, and power factor.

9.4 Ambient Conditions

Specifies environmental conditions for drive operation and storage.

9.5 Cable Specifications

Provides specifications for cable lengths and cross-sections for control and power cables.

9.8 Enclosure Dimensions

Provides exterior dimensions for the E1h enclosure (front view).

9.9 Enclosure Airflow

Illustrates airflow requirements for E1h/E2h and E3h/E4h enclosures.

9.10 Fastener Torque Ratings

Lists torque values for various fasteners used in the drive installation.

10 Appendix

10.1 Abbreviations and Conventions

Defines abbreviations and conventions used in the manual.

10.2 InternationalNorth American Default Parameter Settings

Lists default parameter settings that differ between international and North American regions.

10.3 Parameter Menu Structure

Shows the hierarchical structure of the drive's parameters.

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