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Danfoss VLT AutomationDrive FC 301 User Manual

Danfoss VLT AutomationDrive FC 301
112 pages
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Contents
1 How to Read these Operating Instructions
3
Approvals 4
Symbols 4
Abbreviations 5
2 Safety Instructions and General Warning
7
High Voltage 7
Safe Stop of FC 300 9
IT Mains 14
3 How to Install
15
Mechanical Installation 18
Electrical Installation 20
Power and Control Wiring for Unscreened Cables 21
Connection to Mains and Earthing 22
Motor Connection 26
Fuses 29
Electrical Installation, Control Terminals 33
Connection Examples 34
Electrical Installation, Control Cables 36
Switches S201, S202, and S801 38
Final Set-Up and Test 39
Additional Connections 41
Mechanical Brake Control 41
Motor Thermal Protection 42
How to Connect a PC to the Frequency Converter 42
The FC 300 PC Software 42
4 How to Programme
43
The Graphical and Numerical LCP 43
How to Programme on the Graphical LCP 43
How to Programme on the Numerical Local Control Panel 43
Quick Setup 45
Basic Setup Parameters 49
Parameter Lists 70
5 General Specifications
95
6 Troubleshooting
101
Warnings/Alarm Messages 101
Index
110
VLT
®
AutomationDrive FC 300 Operating
Instructions
Contents
MG.33.AG.02 - VLT
®
is a registered Danfoss trademark
1

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Danfoss VLT AutomationDrive FC 301 Specifications

General IconGeneral
BrandDanfoss
ModelVLT AutomationDrive FC 301
CategoryDC Drives
LanguageEnglish

Summary

How to Read these Operating Instructions

How to Read these Operating Instructions

Summarizes the manual's structure and content.

Available Literature for FC 300

Lists related technical documents for the FC 300.

Approvals

Lists the certifications and approvals obtained for the product.

Symbols

Explains the meaning of graphical symbols used in the manual.

Abbreviations

Defines technical abbreviations used throughout the document.

Disposal Instruction

Provides guidance on the proper disposal of the product.

Safety Instructions and General Warning

High Voltage

Details hazards and precautions related to high voltage.

Safety Precautions

Lists general safety regulations and guidelines for safe operation.

Warning against unintended start

Explains risks and prevention methods for unintentional motor start.

Protection Mode

Describes the functionality of the protection operating mode.

General Warning

Provides critical general warnings about electrical hazards.

Safe Stop of FC 300

Details the Safe Stop function and its operation.

Abbreviations related to Functional Safety

Defines key terms related to functional safety standards.

Safe Stop Installation - FC 302 only (and FC 301 in Frame Size A1)

Provides specific installation steps for the Safe Stop function.

IT Mains

Details specific considerations for IT Mains power supply.

How to Install

About How to Install

Provides an overview of the installation procedures.

Checklist

Lists items to check before and after unpacking the unit.

Mechanical Installation

Covers mechanical aspects of installing the frequency converter.

Mechanical Mounting

Details the physical mounting process of the drive unit.

Panel Through Mounting

Describes how to mount the unit through a control panel.

Electrical Installation

General guidance for electrical installation.

Power and Control Wiring for Unscreened Cables

Instructions for wiring unscreened cables for power and control.

Connection to Mains and Earthing

Steps for connecting mains power and ensuring proper earthing.

Motor Connection

Procedures for correctly connecting the motor to the drive.

Fuses

Guidance on fuse selection and circuit protection.

Access to Control Terminals

Instructions on how to access the control terminal cover.

Electrical Installation, Control Terminals

Detailed steps for connecting control cables to terminals.

Connection Examples

Illustrates common wiring configurations.

Start/Stop

Example wiring for start/stop control functionality.

Pulse Start/Stop

Example wiring for pulse start/stop control.

Speed Up/Down

Example wiring for speed adjustment using digital inputs.

Potentiometer Reference

Example wiring for analog potentiometer reference input.

Electrical Installation, Control Cables

Detailed guidance for wiring control cables.

Switches S201, S202, and S801

Configuration of DIP switches for input selection.

Final Set-Up and Test

Steps for performing final setup and testing the drive.

Additional Connections

Covers other connection types and functions.

Mechanical Brake Control

Details on controlling an external mechanical brake.

Parallel Connection of Motors

Instructions for connecting multiple motors in parallel.

Motor Thermal Protection

Configuration of motor thermal protection settings.

How to Connect a PC to the Frequency Converter

Methods for connecting a PC for control and configuration.

The FC 300 PC Software

Information on using the PC software for setup.

How to Programme

The Graphical and Numerical LCP

Overview of the Local Control Panel interfaces.

How to Programme on the Graphical LCP

Programming instructions for the graphical LCP.

How to Programme on the Numerical Local Control Panel

Programming instructions for the numerical LCP.

Initial Commissioning

Step-by-step guide for initial setup and configuration.

Quick Setup

Basic setup options including language selection.

Automatic Motor Adaptation (AMA)

Procedure for optimizing motor performance via AMA.

Basic Setup Parameters

Key parameters for basic drive configuration.

Motor Speed Unit

Setting the units for motor speed display.

Torque Characteristics

Selecting the torque control method for the motor.

Motor Thermal Protection

Configuration of motor thermal overload protection.

Thermistor Source

Selecting the input source for the thermistor sensor.

Brake Function

Configuration options for the brake function.

Mechanical Brake

Parameters for controlling mechanical brakes.

Digital Inputs

Configuration of digital input functions and assignments.

Digital Outputs

Configuration of digital output functions and assignments.

Function Relay

Configuration of relay outputs for various functions.

Operation Mode

Setting the drive's operating mode (normal, test, initial).

RFI Filter

Configuration settings for the RFI filter.

Parameter Lists

An overview of the parameter organization.

Operation/Display

Parameters related to drive operation and display settings.

Load/Motor

Parameters for configuring motor and load settings.

Brakes

Parameters related to the control of brake functions.

Reference/Ramps

Parameters for setting speed references and ramp times.

Limits / Warnings

Parameters for setting operational limits and warnings.

Digital In/Out

Configuration of digital inputs and outputs.

Analog In/Out

Configuration of analog inputs and outputs.

Controllers

Parameters for PID and PI controller settings.

Comm. and Options

Parameters for communication and option modules.

Profibus

Parameters specific to Profibus communication.

CAN Fieldbus

Parameters specific to CAN Fieldbus communication.

Ethernet

Parameters for Ethernet communication settings.

Smart Logic

Parameters for Smart Logic Control functions.

Special Functions

Configuration of special inverter functions.

Drive Information

Information and identification details of the drive.

Data Readouts

Parameters used for reading drive data.

Motor Feedb.Option

Options available for motor feedback configuration.

Data Readouts 2

Additional parameters for reading drive data.

Special Features

Configuration of advanced special features.

MCO Basic Settings

Basic configuration settings for MCO modules.

MCO Adv. Settings

Advanced configuration settings for MCO modules.

MCO Data Readouts

Parameters for reading data from MCO modules.

Sensor Input Option

Configuration options for sensor inputs.

General Specifications

Mains supply (L1, L2, L3)

Specifications for the main power supply voltages.

Motor output (U, V, W)

Characteristics of the motor output terminals.

Digital inputs

Specifications and configuration of digital inputs.

Analog inputs

Specifications and configuration of analog inputs.

Pulse/encoder inputs

Specifications for pulse and encoder input signals.

Digital output

Specifications and configuration of digital outputs.

Analog output

Specifications and configuration of analog outputs.

Control card, 24 V DC output

Specifications for the 24V DC output from the control card.

Relay outputs

Specifications for the programmable relay outputs.

Surroundings

Environmental conditions required for operation.

EMC standards

Details on electromagnetic compatibility standards.

Protection and Features

Lists key protection features and functionalities of the drive.

Troubleshooting

Warnings/Alarm Messages

Explains how warning and alarm messages are indicated and managed.

Motor Over-Temperature Warnings

Addresses warnings related to motor ETR and thermistor over-temperature.

Current and Torque Limit Alarms

Details alarms for over-current and exceeding torque limits.

Earth Fault and Short-Circuit Alarms

Covers alarms related to earth faults and short circuits.

Brake System Warnings

Addresses warnings for brake resistor and chopper faults.

Speed limit

Alarm indicating speed is outside the specified range.

AMA calibration failed

Error during Automatic Motor Adaptation calibration.

Control Card Over Temperature

Warning for over-temperature of the control card.

Safe Stop

Indicates that the Safe Stop function has been activated.

Illegal power section configuration

Alarm indicating hardware incompatibility.

Brake IGBT

Alarm indicating a fault in the brake IGBT module.

Heatsink temperature

Alarm related to heatsink temperature monitoring.

New Spare Part

Message indicating a new spare part installation.

New Type Code

Indicates that a new type code has been detected.

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