Maintenance Section
-130-
Maintenance Intervals
NOTICE
Never exceed the Maintenance Intervals specified in the
manual. Defects and/or damage to the important
functional components may be resulted in.
NOTICE
All maintenance and repair, except Every 10 Service
Hours or Daily, on the lift truck must be performed by
qualified and authorized personnel only.
NOTICE
Careless disposal of waste oil can harm the environment
and can be dangerous to persons. Always dispose of
waste oil to authorized personnel only.
When Required
Battery Terminal - Clean, Inspect .......................... 134
SCR Cleaning - DeSOx.......................................... 134
Water Separator ..................................................... 138
Discharge of Foreign Matter in the Fuel ............... 138
Priming the Fuel System ........................................ 139
Seat, Hood Latch & Support Cylinder - Check,
Lubri cate.................................................................. 139
Fuses, Bulbs & Circuit Breaker - Change, Reset . 140
Circuit Breaker ........................................................ 141
Tires and Wheels - Check, Inspect ....................... 141
Carriage Roller Extrusion - Check, Adjust ............ 142
Every 10 Service Hours or Daily
Inspect Engine for Fluid Leaks .............................. 143
Engine Oil Level - Check ....................................... 143
Coolant Level - Check, Clean ................................ 143
Inspect Engine for Exhaust Leaks ......................... 144
Walk - Around Inspection - Inspect ....................... 144
Transmission Oil Level - Check ............................. 145
Mast Channels – Lubricate .................................... 145
Brake Oil Level – Check ........................................ 145
Hydraulic Oil Level – Check................................... 146
Drive Axle Oil Level – Check ................................. 146
First 50 - 100 Service Hours or a Week
Engine Oil & Filter – Change ................................. 147
Drive Axle Oil, Transmission Oil, Oil Filter & Strainer
- Clean, Change ..................................................... 148
Parking Brake - Test, Adjust.................................. 150
Every 500 Service Hours or 3 Months
Air Intake System - Check, Clean ......................... 151
Fuel Filter - Change ............................................... 153
Engine Oil & Filter - Change (with CJ-4 Grade Only)
................................................................................. 154
Mast Hinge Pins – Lubricate ................................. 154
Tilt Cylinders - Check, Adjust, Lubricate .............. 154
Crosshead Rollers - Inspect .................................. 155
Carriage Side Rollers Thrust (If Equipped) -
Lubricate ................................................................. 156
Carriage Sideshifter (If Equipped) – Lubricate ..... 156
Mast, Carriage, Lift Chains, & Attachments - Check,
Lubricate ................................................................. 157
Carriage Side Rollers – Lubricate ......................... 157
Parking Brake - Test, Adjust.................................. 158
Horn & Lights (If Equipped) – Check .................... 158
Overhead Guard – Inspect .................................... 158
Steer Suspension - Inspect ................................... 159
Steering Mechanism - Check, Lubricate .............. 159
Wheel Bolts and Nuts – Inspect ............................ 160
Every 1000 Service Hours or 6 Months
Air Intake System - Change .................................. 161
Fuel Lines & Fittings - Check ................................ 161
Engine Oil & Filter - Change (with CK-4 Grade Only)
................................................................................. 161
Fuel Filter (with Pre/Main Filter) – Change .......... 162
Belt – Check, Adjust ............................................... 163
Hydraulic Return Filter - Change .......................... 163
Air Breather - Change ............................................ 164
Lift Chains - Test, Check, Adjust ........................... 164
Universal Joint - Inspect, Lubricate ....................... 166
Every 2000 Service Hours or Yearly
Drive Axle Oil, Transmission Oil, Oil Filter & Strainer
- Clean, Change ..................................................... 167
Steer Wheel Bearings - Reassemble ................... 167
Cooling System - Clean, Change.......................... 168
Forks – Inspect ....................................................... 169
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