Maintenance Section
-132-
Quick Reference to Maintenance Schedule
1st Every
ITEMS SERVICES PAGE
When Required
50-100 Service Hours or a Week
10 Service Hours or Daily
500 Service Hours or 3 Months
1000 Service Hours or 6 Months
2000 Service Hours or Yearly
2500 Service Hours or 15 Months
5000 Service Hours or 36 Months
Air Breather Change 164 O
Air Intake System Check, Clean 151 O
Air Intake System Change 161 O
Battery Terminal Clean, Inspect 134 O
Belt Check, Adjust 163 O
Brake Oil Level Check 145 O
Carriage Roller Extrusion Check, Adjust 142 O
Carriage Side Rollers Lubricate 157 O
Carriage Side Rollers Thrust (If Equipped) Lubricate 156 O
Carriage Sideshifter (If Equipped) Lubricate 156 O
Circuit Breaker 141 O
Coolant Level Check, Clean 143 O
Cooling System Clean, Change 168 O
Crosshead Rollers Inspect 155 O
Discharge of Foreign Matter in the Fuel 138 O
DPF Maintenance (DM03V Stage 5 Engine
Only) - Ash Cleaning
172 O
Drive Axle Oil Level Check 146 O
Drive Axle Oil, Transmission Oil, Oil Filter &
Strainer
Clean, Change 148, 167 O O
Engine Oil & Filter (with CJ-4 Grade Only) Change 154 O
Engine Oil & Filter (with CK-4 Grade Only) Change 161 O
Engine Oil & Filter Change 147,153,161 O O O
Engine Oil Level Check 143 O
Forks Inspect 169 O
Fuel Filter Change 153 O
Fuel Filter (with Pre/Main Filter) Change 162 O
Fuel Lines & Fittings Check 161 O
Fuses, Bulbs & Circuit Breaker Change, Reset 140 O
Horn & Lights (If Equipped) Check 158 O
Hydraulic Oil Check, Clean, Change 171 O
Hydraulic Oil Level Check 146 O
Hydraulic Return Filter Change 163 O
Inspect Battery System 171 O
Inspect Engine for Exhaust Leaks 144 O
Inspect Engine for Fluid Leaks 143 O
Lift Chains Test, Check, Adjust 164 O