G643(E) Service Manual Chapter 4. Engine Electrical System 122
Disassemble Distributor
Start By: Removing the distributor.
1. Remove rotor (1)
2. Remove gasket (2) from location.
3. Drive roll pin (3) from gear (4).
4. Remove gear (4), thrustwasher (5) and tabbed
thrustwasher (6).
NOTE: mark gear and shaft for correct assembly.
5. Remove shaft assembly (7).
6. Pry off spring washer and remove retainer (8).
7. Unplug and remove the pickup coil (9).
8. Remove two screws (10) and remove pickup
module (11).
Assemble Distributor
9. Wipe distributor base and module clean, apply
silicone lubricant between module and base for
heat dissipation.
10. Attach module (11) to base with two screws (10).
Connect pickup coil (9) connector to module and
mount coil.
11. Assemble retainer (8) and fasten with a new
spring washer (7).
12. Assemble shaft, thrust washers, gear and roll pin
in proper alignment.
13. Spin shaft to ensure that teeth to not touch.
14. Install rotor.
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