ep ICE301B - Table of Contents

REV. 09/2020
TABLE OF CONTENTS
EP Equipment Co., Ltd.
EP Industrial Park, Xiaquan Village,
Dipu Town, Anji County, Zhejiang Province, P.R.China
www.ep-ep.com
Safety signs and instructions:
Please strictly adhere to these safety instructions to avoid personal injury.
Please pay attention to the important safety instructions.
Instructions.
FOREWORD
This Service Manual can help readers learn more about the truck system components,
maintenance and troubleshooting, and other related information. The operation and
maintenance personnel must read this Manual carefully before using the product. And when
vehicle is in use, be sure to follow the complete operation and maintenance information in
this Manual for vehicle maintenance.
Before using, please check if the pages of the Manual are clear and complete, so as not
to a󰀨ect your normal use because of incomplete information. If the contents of the Manual
have been illegible or damaged, which may a󰀨ect reading, please contact our company or
dealer for replacement.
With the constant update and improvement of our products, the equipment you are using
may be slightly di󰀨erent from what has been described in this Manual, therefore, we must
reserve the right to modify the appearance, conguration and technical specications. If you
have any questions, please contact our sales department or dealer.
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Copyright
Copyright of Service Manual belongs to
EP Equipment Co., Ltd.
TABLE OF CONTENTS
1. INFORMATION & SPECIFICATIONS
.................................1
1.1 After-sales Service Platform
.............................................3
1.2 Introduction
.........................................................................4
1.3 Common Tools
...................................................................5
1.4 General Tightening Torques
.............................................6
2. MAINTENANCE
....................................................................9
2.1 Overview
........................................................................... 11
2.2 Maintenance
.....................................................................12
2.2.1 Cleaning .........................................................................12
2.2.2 Inspection ....................................................................... 12
2.2.3 Lubrication......................................................................17
3. TROUBLESHOOTING
........................................................19
3.1 Preparation Before Troubleshooting
.............................. 21
3.1.1 Check the Voltage of Battery..........................................21
3.2 Troubleshooting Solutions of Common Faults
..............22
4. DRIVING SYSTEM
..............................................................33
4.1 Drive Wheel
......................................................................35
4.1.1 Removal and Installation ................................................ 35
4.2 Drive Motor
.......................................................................36
4.2.1 Removal and Installation ................................................ 36
4.2.3 Checking and Testing ..................................................... 37
4.3 Drive Axle
.......................................................................... 38
4.3.1 Removal and Installation ................................................ 38
4.3.2 Component.....................................................................39
4.3.3 Gear Oil .......................................................................... 40
4.4 Di󰀨erential
......................................................................... 41
4.4.1 Removal and Installation ................................................ 41
4.4.2 Component.....................................................................41
4.5 Gearbox
............................................................................42
4.5.1 Removal and Installation ................................................ 42
4.5.2 Component.....................................................................42
4.6 Accelerator Pedal
............................................................. 43
4.6.1 Removal and Installation ................................................ 43
4.6.2 Interface Description ......................................................43
4.6.3 Checking and Testing ..................................................... 44
SECTION
PAGE
REV. SM-3132 09.20
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