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Falcon G3840 - Gas Conversion; Integral Components; Access Procedures; Gas Control Valve

Falcon G3840
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15
Moving the fryer with hot or cold oil in fry pot can be dangerous. Scalding could occur. Spilled
oil or fat on the kitchen floor could cause slipping accidents and any such deposit should be
cleaned up straight away.
To prevent any such hazard, caution must be observed when moving fryer.
3.1 GAS CONVERSION
(Natural to propane or propane to natural)
This model is suitable for field conversion. A kit with fitting instructions can be supplied upon
request.
Appliance is converted from one gas category to another as follows:
1. Change Main Jets.
2. Change Pilot injector.
3. Adjust Governor.
4. Change Data badge
3.2 INTEGRAL COMPONENTS
Check and service the following parts regularly:
1.
Oil ingress to electrical components.
2.
Flue for any blockages.
3.
Visual inspection of components and fryer pan.
4.
Temperatures limit thermostat calibration.
3.3 ACCESS PROCEDURES
a) Ensure appliance electrical and gas supply has been shut off and cannot be accidentally
turned back on.
b) Allow oil to cool before any operation that requires pan to be drained.
c) Only use parts specified by the manufacturer.
d) All components replaced MUST be fully checked after
fitting to ensure safe operation.
e) A full pre-commissioning check as detailed in Section 2.5 should be carried out.
3.4 GAS CONTROL VALVE
a) Remove RH side panel (fixing behind control panel, hex bolt below panel at front and 3
fixings at rear) and rear control compartment cover (3 fixings).
b) Unplug valve control wires.
c) Split pipe work from both sides of valve.
d) Disconnect pilot pipe.
e) Remove screws holding valve to bracket.
f) Replace in reverse order. Check system for gas leaks. Reset burner pressure as detailed in
Section 1.4.
3.5 PILOT/IGNITER/SENSOR ASSEMBLY
a) Open door and remove oil bucket splash cover by means of two screws on each leg at front
and slide out through door.
b) Disconnect electrode and ignition wires.
c) Using a screwdriver and 8mm spanner, remove pilot assembly and bracket from burner.
d) Drop assembly and remove pilot pipe.
e) Replace parts in reverse order. Ensure that a good earth connection has been made.

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