4
CONTENTS
1.0 INSTALLATION ........................................................................................................................................................ 6
1.1 MODEL NUMBERS, NETT WEIGHTS & DIMENSIONS. ......................................................................................... 6
1.2 SITING ................................................................................................................................................................. 6
1.2.1 Anti-tipping Kit ......................................................................................................................... 6
1.2.2 Clearances .............................................................................................................................. 7
1.3 VENTILATION ...................................................................................................................................................... 7
1.4 GAS SUPPLY (All Models) ................................................................................................................................... 7
1.5 ELECTRICAL SUPPLY ............................................................................................................................................ 8
1.6
TOTAL RATED HEAT INPUTS ............................................................................................................................... 9
1.7 INJECTOR SIZES .................................................................................................................................................. 9
2.0 ASSEMBLY and COMMISSIONING .......................................................................................................................... 9
2.1 ASSEMBLY .......................................................................................................................................................... 9
2.2 CONNECTION TO A GAS SUPPLY ........................................................................................................................ 9
2.3 CONNECTION TO AN ELECTRICAL SUPPLY ....................................................................................................... 10
2.4 STARTING UP .................................................................................................................................................... 10
2.4.1 G3840/F Fryer Control Panel (See Figure 2) ......................................................................... 10
2.4.2 G3840X/G3840FX Fryer Control Panel (See Figure 3) .......................................................... 11
2.4.3 G3840 & G3840F - Additional Controls - (See Figure 4) ........................................................ 11
2.4.4 G3840 and G3840F Controller Diagnostic
Indicators ............................................................. 12
2.5 PRE-COMMISSIONING CHECK .......................................................................................................................... 12
2.5.1 Checking Controller Operation .............................................................................................. 13
2.5.2 Checking Oil Filtration Pump ................................................................................................. 13
2.6 TEMPERATURE LIMIT THERMOSTAT ................................................................................................................ 13
2.7 OIL LEVEL SENSOR (G3840X/G3840FX only) .................................................................................................... 13
2.8 INSTRUCTION TO USER .................................................................................................................................... 13
3.0 SERVICING AND CONVERSION ............................................................................................................................. 14
3.1 GAS CONVERSION ............................................................................................................................................ 15
3.2 INTEGRAL COMPONENTS ................................................................................................................................. 15
3.3 ACCESS PROCEDURES ....................................................................................................................................... 15
3.4 GAS CONTROL VALVE ....................................................................................................................................... 15
3.5 PILOT/IGNITER/SENSOR ASSEMBLY ................................................................................................................. 15
3.6 BURNER ............................................................................................................................................................ 16
3.7 BURNER RESET SWITCH, ON/OFF SWITCH
and FILTRATION PUMP SWITCH ................................................... 16
3.8 BURNER LOCK OUT NEON ................................................................................................................................ 16
3.9 OPERATING THERMOSTAT (Thermistor) PROBE .............................................................................................. 16
3.10 TEMPERATURE PCB CONTROLLER (Operating Thermostat Board) ................................................................... 16
3.11 MAINS ON and HEAT DEMAND NEONS ............................................................................................................ 17
3.12 DRAIN VALVE .................................................................................................................................................... 17
3.13 FILTRATION PUMP ........................................................................................................................................... 17
3.14 IGNITION CONTROL BOX .................................................................................................................................. 17
3.15 TEMPERATURE LIMIT THERMOSTAT ................................................................................................................ 17
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