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Falcon G3840 - Burner; BURNER RESET SWITCH, ON;OFF SWITCH and FILTRATION PUMP SWITCH; Burner Lock out Neon; OPERATING THERMOSTAT (Thermistor) PROBE

Falcon G3840
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16
3.6 BURNER
Remove pilot/igniter/sensor assembly as Section 3.5.
a) Remove drain handle.
b) Split incoming gas connection to manifold.
c) Undo two middle mounting bolts and remove two front
burner retention bolts and slide burner
forward until it clears rear retention mountings. Carefully drop burner.
d) Re-connect in reverse order.
e) Gas leak check manifold and pilot gas connections.
3.7 BURNER RESET SWITCH, ON/OFF SWITCH
and FILTRATION PUMP SWITCH
a) Remove control panel by undoing fixings at top and bottom of control panel and unplug
control panel.
b) Undo 2 fixings and hinge down switch mounting panel.
c) Remove electrical connections from switch. Remove switch by squeezing side fixings and
pushing it through aperture.
d) Replace part in reverse order.
3.8 BURNER LOCK OUT NEON
a) Remove control panel by undoing fixings at top and bottom of panel. Unplug panel.
b) Undo 2 fixings and hinge down switch mounting panel.
c) Remove electrical connections and remove neon retention nut.
d) Replace part in reverse order.
a) Carefully replace in reverse order.
3.9 OPERATING THERMOSTAT (Thermistor) PROBE
a) Ensure fry pot is empty. Refer to Section 8.
b) Remove control panel by undoing fixings at top and bottom of control panel and gently pull
panel forward. (Control panel may be rested on hob, with wires still attached).
c) Remove probe and temperature limit (safety) thermostat protective cover (ensuring insulation is
removed intact).
d) Remove probe protective cage inside pan.
e) From inside controls compartment, remove hex securing nut and remove probe.
f) Disconnect wire connector plug.
g) Replace in reverse order.
3.10 TEMPERATURE PCB CONTROLLER (Operating Thermostat Board)
a) Remove control panel by undoing fixings at top and bottom of control panel and gently pull
control panel forwards. (Control panel may be rested on hob, with wires still attached)
b) Disconnect wires connected to board from loom.
c) Remove Control Knob
d) From front of control panel, remove fixings to
enable controller to be removed.
e) Carefully replace in reverse order.

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