flamco Flamcomat Starter - 8 Maintenance; Vessel Draining;Refilling

TemplateA4_v20130506
35
Maintaining
Maintain. 1!
Maintain. 2!
Maintain. 3!
Maintain. 4!
Message:
Message:
Message:
Message:
Carry out
equipment service!
Inspect vessel
internally!
Consider recurring
inspections, see general
safety instructions.
Carry out strength
inspection vessel!
Carry out recurring
inspection of electrical
equipment!
After completion of
service or planned
inspection the
applicable
service has to
be confirmed.!
Example:
Service 1 is due at:
20.12.2011; it results
in a message at this
day. After completion
of service, it should
be confirmed with the
[enter] key (entry
of date and time
in upper blank line).
8. Maintenance
Electricalsupplymustbedisconnectedpriortoconductinganymaintenance.Electricalsupplymustbe
disconnectedpriortoconductinganymaintenance.Tosupplement,orinadditionto,thestipulations
madeintheoverallproject,performthefollowing:
Service
interval
Object, standard scope of supply Service activities, measures
Annually Particlelter3.8)* Cleanlterinsertandhousing
Particlelterback-owsecurity
(onlywheninstalled)
Air-intakepreventer,
bleedervalve1.2)*,
automaticbreather3.18)*
Cleanandcheckfunction.Unscrewthecapandtake
outtheinnerspringandball-bearingforcleaning.Re-
assembleinreverseorder.Screwthecapbackonand
open it with a single turn.
Primervalve3.10;3.11)* Checkandresetthepre-setsasindiagrams(see
appendix2;sealthevalve)
Pump3.3÷3.6)*,
valve1,2,3.12,3.13)*,
valve3)*,
watermeter3.14)*
Functioncheck.Tobecarriedoutmanuallybytrained
andcertiedpersonnel.Otherinspectionscanbe
doneduringoperationoftheFlamcomatequipment
(observe).Bleedpumps(exceptforM/D60)
Controlunit3.19;3.20)*,
conguration
Inspectandrestoretherequiredsettings(overview
menu)
Vessel1)*,
pumpmodule3)*
Inspectandrepairtheleak-tightnessofallhydraulic
connectionstothewaterareas.Checkthescrew
connectionsfortightness,checktheexteriorfor
damage,deformationorcorrosionandrestore to
operational readiness.
Safetyvalve3.16)* Functioncheck.Tobecarriedoutmanuallybytrained
andcertiedpersonnel.Thisrequiresthelockshield
valve2.1)*ontheconnectionassembly.
)*positions,page18-21.
8.1 Vessel draining/relling.
Ifdrainingofexpansionwaterinthemainvesselorauxiliaryvesselsisnecessary,pleaseconsiderthe
followingorderofactions:
• Recordtheactualvolumelevel(%)asshownonSPCcontrolunitdisplay.
• SwitchthecontrolunitOFF.
• Closethelockshieldvalvesontheexpansionpipe(systeminletandoutlet)andontheconnectingarray
(vesselinlet,outlet)
• Closetheisolatingvalveatthetop-upconnection.
• Carryouttherequiredworkonthevessel(drain,service,repairetc.).
• SwitchthecontrolunitONresettostartmenu(overviewofmenuoptions;menuline11-5-7)**andrun
startmenuprocedure(overviewmenuoptions;menu-line9...9-9)***.
• Fillthemainvesseland(ifapplicable)theauxiliaryvessels.Theself-adjustingvolumelevelcanbe
monitoredinthedisplayofthecontrolunitandthellingprocessshouldbeinterruptedatreachingthe
previouslyrecordedtargetvalue.
Note:whenarellbiggerthanthedefaultsettingforminimumvesselllingvolumeisrequired(6%),
pleaseswitchoffthede-aerationfunction(overviewmenuoptions;menu-line8-5-1).Thellingshould
preferablytakeplaceoverthevesselconnectionvalve(marking).Ifboththemainandauxiliaryvessels
needlling,openthelockshieldvalveoneachvesselconnection(owandreturn).Makesurethatthe
volumeleveldetectionismadebyusingthevolumesensorofthemainvessel.
• Disconnectthellingequipment.
• Openallpreviouslyclosedvalves(seal)andbleedthepump(s).
• Optionallythede-aerationfunctioncanbeswitchedONagain.
• The operational mode has been restored.
)** Thereare3questionsinthismenuitem.Onlywhentheseareconrmed,theresettakesplace.
)*** Atthemomentofrestartingthesystemsomelogicalerrorsmayarousethatareself-acknowledgingoracknowledged.
Fig. FM.039.V01.15
ENG