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flamco Flamcomat G4 User Manual

flamco Flamcomat G4
48 pages
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ENG Installation and operating instruction
Flamcomat G4
Flamcomat Starter G4

Table of Contents

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flamco Flamcomat G4 Specifications

General IconGeneral
Brandflamco
ModelFlamcomat G4
CategoryWater Pump
LanguageEnglish

Summary

Liability and Disclaimers

Warranty Information

Copyright Statement

General Safety Instructions

Warning Symbols in Manual

Explains hazard warning symbols used in the manual to ensure user safety.

Purpose and Use of Manual

Defines the manual's scope, intended use, and personnel responsibilities for safe operation.

Required Qualifications and Assumptions

Specifies necessary qualifications, professional groups, and relevant experience for personnel.

Staff Qualification and Training

Details training requirements and information transfer for service engineers and contractors.

Appropriate Use and System Compatibility

Describes suitable applications in heating/cooling systems and specific system restrictions.

Incoming Goods Inspection

Outlines procedures for comparing delivered items against the shipping note and inspection.

Transportation, Storage, and Unpacking

Provides guidelines for safe transport, warehousing, and unpacking of the equipment.

Operations Room Requirements

Defines requirements for the operational environment, including access, floor stability, and atmosphere.

Noise Reduction Measures

Suggests using insulation for dampening mechanical vibrations and reducing noise from the assembly.

Emergency Stop and Power Isolation

Specifies requirements for emergency stop facilities and safe electrical isolation during installation.

Personal Protective Equipment (PPE)

Details mandatory PPE requirements for various tasks to prevent personal injury.

Pressure and Temperature Limits

Warns against exceeding pressure/temperature limits, detailing potential consequences and inspection needs.

System Water Quality Requirements

Defines the required quality of system water and the risks associated with improper media.

Safety Devices and Mechanical/Electrical Hazards

Describes built-in safety devices and highlights mechanical and electrical hazards to be aware of.

External Forces and System Stability

Warns against applying external forces to the appliance which can cause damage or leaks.

Inspection, Maintenance, and Re-inspection

Details inspection requirements, timelines, and procedures according to German ordinance and EU directives.

Electrical Equipment Inspection Schedule

Recommends periodic inspection of electrical equipment, at least every 18 months.

Maintenance and Repair Procedures

Outlines safety precautions and procedures for performing maintenance and repairs on the equipment.

Prohibited Misuse of Equipment

Lists examples of obvious misuse that can lead to personal injury or endanger operational safety.

Other Potential Hazards

Highlights hazards related to construction part overload and operational continuity under adverse conditions.

Product Description

Operating Principle of Flamcomat

Explains the step-by-step process of how the Flamcomat operates in heating/cooling systems.

Connectivity Options

Details available connectivity ports such as Ethernet, USB, CAN, RS-485, and wireless for system integration.

Product Markings and Nameplates

Describes the information found on the vessel and pump module nameplates, including electrical warnings.

Pump Control Unit Type Key

Explains the coding system used for identifying pump control unit models and their specifications.

Vessel and Connection Assembly Components

Identifies and describes the various parts of the vessel and its connection assembly.

Pump Module Component Breakdown

Lists and illustrates the individual components that make up the pump module assembly.

Control Unit Overview

Details the control unit's interface, indicators, buttons, ports, and mounting points.

Assembly Instructions

Initial Setup and Vessel Positioning

Provides instructions for fitting the automatic vent, handling the volume sensor, and adjusting the vessel.

Vessel Connection Procedures

Details the hydraulic and electric connections between the vessel, pump module, and control unit.

Top-Up Connection Setup

Explains how to connect the top-up feed, including pressure requirements and backflow prevention.

Drain Connection Requirements

Describes the need for a drain connection near the unit for safe discharge of system water.

System Connection Guidelines

Provides specifications for connecting the unit to the heating or cooling system, including temperature and flow considerations.

Electrical Installation Requirements

Details safety measures, earthing, power supply, and connection procedures for qualified electricians.

Commissioning Procedures

Initial Commissioning Steps

Guides through the initial setup, checks, and procedure execution for bringing the unit online.

Control Unit Menu Options Overview

Explains the icons, names, and functions of the commissioning menu options available on the control unit.

Volume Level and Operating Temperature

Explains how to set and understand volume levels and operating temperatures for optimal system performance.

Menu Icons, Functions, and Locations

Details the meaning and location of various icons used within the control unit's menu interface.

Top-Up Operation with Water Treatment

Describes the top-up function and its operation in conjunction with the water treatment module.

Malfunction and Error Message Guide

Provides a comprehensive list of error codes, their GUI representation, and recommended actions.

Restarting Procedures

Details procedures for restarting the system after long downtimes or power failures.

Maintenance Schedule and Procedures

Vessel Draining and Refilling

Provides a step-by-step guide for draining and refilling the main or auxiliary vessels.

Decommissioning and Dismantling

Technical Data and Information

Ambient Conditions for Storage and Operation

Specifies the recommended ambient conditions for storing and operating the equipment.

Minimum Installation Distances

Illustrates and specifies the minimum clearance distances required for installation around the equipment.

Installation Examples and Guidelines

Provides diagrams and notes for common installation scenarios and system configurations.

Technical Data: Vessel Specifications

Vessel Volume, Dimensions, and Weights

Presents a table detailing vessel specifications including capacity, dimensions, connections, and deadweight.

Pump Module Dimensions and Weights

Provides a table with dimensions, weights, and connection details for various pump module types.

Control Module Operational Characteristics

Lists operational characteristics of the control module, including pressure and temperature limits.

Control Module Valve Adjustment Values

Shows graphs for manual control valve adjustment values based on operating pressure and heating capacity.

Control Module Top-Up Flow Rate

Presents a graph illustrating the relationship between flow rate and pressure for top-up functions.

Electrical Equipment Technical Data

Pump Unit Nominal Electrical Values

Tabulates nominal electrical values for pump units, including voltage, current, power, fuses, and protection class.

Control Unit Terminal Plans

Provides detailed wiring diagrams for Flextronic and Flextronic-400 control units.

EU Declaration of Conformity

Contact Information

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