Flowserve Logix 3200MD Plus User Manual

Logix
®
3200MD+ Digital Positioners FCD LGENIM0110-0 05/16
flowserve.com 3
CONTENTS
1 SCOPE OF MANUAL .......................................... 5
2 INTENDED USE .................................................. 5
3 PRODUCT IDENTIFICATION ............................. 5
4 LOGIX 3200+ MODIFICATION ........................... 6
5 SAFETY ............................................................... 6
6 PACKAGING & TRANSPORT ............................ 6
7 STORAGE ........................................................... 6
8 UNPACKING ....................................................... 6
9 PRE-INSTALLATION INSPECTION ................... 6
10 PROTECTIVE CLOTHING .................................. 6
11 QUALIFIED PERSONNEL .................................. 7
12 VALVE & ACTUATOR VARIATIONS ................. 7
13 SPARE PARTS .................................................... 7
14 SERVICE / REPAIR ............................................. 7
15 PRINCIPLES OF OPERATION ........................... 8
15.1 BASIC OPERATION.......................................................... 8
15.2 HART ........................................................................... 8
15.3 POSITION DEFINITION ...................................................... 8
15.4 COMMAND INPUT AND FINAL COMMAND ............................ 8
15.5 OUTER LOOP ................................................................. 9
15.6 INNER LOOP ................................................................... 9
15.7 DETAILED SEQUENCE OF POSITIONER OPERATIONS .......... 9
15.8 INNER LOOP OFFSET ...................................................... 9
16 SPECIFICATIONS ............................................. 11
16.1 INPUT SIGNAL ...............................................................11
16.2 PNEUMATIC OUTPUT ......................................................11
16.3 AIR SUPPLY ..................................................................11
16.4 ANALOG OUTPUT – MULTI-FUNCTION CARD ....................11
16.5 STROKE OUTPUT ...........................................................12
16.6 REMOTE MOUNT SPECIFICATIONS ...................................12
16.7 POSITIONER PERFORMANCE CHARACTERISTICS ...............12
16.8 PHYSICAL SPECIFICATIONS ............................................12
16.9 TEMPERATURE ..............................................................12
16.10 VALVESIGHT
®
DTM SOFTWARE SPECIFICATIONS .............12
17 HAZARDOUS AREA CERTIFICATIONS.......... 13
18 MOUNTING AND INSTALLING ........................ 15
18.1 MOUNTING TO MARK ONE LINEAR VALVES ......................15
18.2 MOUNTING TO STANDARD VALTEK ROTARY VALVES ........16
18.3 OPTIONAL VALTEK ROTARY MOUNTING PROCEDURE ........18
18.4 MOUNTING TO ROTARY NAMUR (AUTOMAX) VALVES .....19
19 TUBING ............................................................. 20
19.1 DETERMINE AIR ACTION ................................................ 20
19.2 CONNECT SUPPLY PORT ............................................... 21
19.3 VENTED DESIGN ........................................................... 21
20 ELECTRICAL CONNECTIONS ........................ 23
20.1 ELECTRICAL TERMINALS................................................ 23
20.2 COMMAND INPUT (4-20 MA) CONNECTION ...................... 23
20.3 MULTI-FUNCTION CARD (AO, DO, DI) ............................ 25
20.4 REMOTE MOUNT ........................................................... 26
20.5 CONNECTIONS FOR INTRINSICALLY SAFE OPERATION ....... 27
21 STARTUP .......................................................... 27
21.1 QUICK START INSTRUCTIONS ......................................... 27
21.2 LOCAL USER INTERFACE OVERVIEW ............................... 27
21.3 CONFIGURATION SWITCH SETTINGS ................................ 28
21.4 STROKE CALIBRATION................................................... 29
21.5 ANALOG OUTPUT (AO) CALIBRATION ............................. 30
22 POSITIONER FUNCTIONS ............................... 30
22.1 LIVE MANUAL TUNING (ADJUSTING THE GAIN) ................. 30
22.2 LOCAL CONTROL OF VALVE POSITION ............................ 30
22.3 COMMAND SOURCE RESET ............................................ 30
22.4 FACTORY RESET ........................................................... 30
22.5 VIEWING VERSION NUMBERS ......................................... 31
22.6 ANALOG INPUT CALIBRATION ......................................... 31
22.7 SELECT AND CALIBRATE ANALOG OUTPUT ..................... 31
22.8 SELECT DISCRETE OUTPUT ........................................... 31
23 HART COMMUNICATION ................................. 32
23.1 VALVESIGHT
®
DTM ...................................................... 32
23.2 HART 375/475 HANDHELD COMMUNICATOR .................. 32
23.3 CHANGING HART VERSIONS ......................................... 32
23.4 BURST MODE ............................................................... 33
24 MODEL FEATURES .......................................... 34
24.1 MD+ POSITIONER DIAGNOSTIC LEVELS .......................... 34
24.2 VALVESIGHT
®
DTM DIAGNOSTIC LEVELS ........................ 34
25 MULTI-FUNCTION CARD ................................. 35
25.1 ANALOG OUTPUT (AO) ................................................. 35
25.2 DISCRETE OUTPUT (DO) ............................................... 35
25.3 DISCRETE INPUT (DI) .................................................... 35
26 REMOTE MOUNT ............................................. 36
26.1 REMOTE MOUNT OPEREATION ....................................... 36
27 POSITIONER MAINTENANCE ......................... 37
27.1 SCHEDULED MAINTENANCE ........................................... 37
27.2 REQUIRED TOOLS AND EQUIPMENT ................................ 37
27.3 TORQUE REQUIREMENTS FOR SCREWS ........................... 37
27.4 REPLACING THE MULTI-FUNCTION CARD......................... 37
27.5 REPLACING A MAIN BOARD ........................................... 38
27.6 REPLACING THE PRESSURE SENSOR BOARD ................... 38
27.7 REPLACING AND CLEANING A SPOOL VALVE ................... 39
27.8 REPLACING A DRIVER MODULE ASSEMBLY ..................... 40
28 TROUBLESHOOTING ...................................... 42
28.1 TROUBLESHOOTING GUIDE ............................................ 42
28.2 STATUS CODE INDEX ..................................................... 43
28.3 STATUS CODE DESCRIPTIONS ........................................ 44
28.4 HELP FROM FLOWSERVE ............................................... 52
29 DISPOSAL ......................................................... 52
30 POSITIONER DIMENSIONS ............................. 53
Quick Start Instructions
Page 277

Flowserve Logix 3200MD Plus Specifications

General

Brand	Flowserve
Model	Logix 3200MD Plus
Category	Valve Positioners
Language	English