Fronius VR 5000 User Manual

5
EN
Contents
Safety rules ................................................................................................................................................ 9
General ................................................................................................................................................. 9
Proper use ............................................................................................................................................ 9
Environmental conditions...................................................................................................................... 9
Obligations of the operator.................................................................................................................... 10
Obligations of personnel ....................................................................................................................... 10
Mains connection .................................................................................................................................. 10
Protecting yourself and others .............................................................................................................. 10
Danger from toxic gases and vapours .................................................................................................. 11
Danger from flying sparks ..................................................................................................................... 11
Risks from mains current and welding current...................................................................................... 12
Meandering welding currents................................................................................................................ 13
EMC Device Classifications .................................................................................................................. 13
EMC measures ..................................................................................................................................... 13
EMF measures...................................................................................................................................... 14
Specific hazards.................................................................................................................................... 14
Factors affecting welding results........................................................................................................... 15
Danger from shielding gas cylinders..................................................................................................... 15
Danger from escaping shielding gas..................................................................................................... 16
Safety measures at the installation location and during transport ........................................................ 16
Safety measures in normal operation ................................................................................................... 17
Commissioning, maintenance and repair.............................................................................................. 17
Safety inspection................................................................................................................................... 17
Disposal ................................................................................................................................................ 18
Safety symbols...................................................................................................................................... 18
Data protection...................................................................................................................................... 18
Copyright............................................................................................................................................... 18
General information 19
General ...................................................................................................................................................... 21
Device concept ..................................................................................................................................... 21
Requirements........................................................................................................................................ 21
Application area .................................................................................................................................... 21
Warning notices on the device.............................................................................................................. 21
Description of Warning Notices on the Device...................................................................................... 23
Control elements and connections 25
Description of the control panels................................................................................................................ 27
General information .............................................................................................................................. 27
Safety.................................................................................................................................................... 27
Manual control panel.................................................................................................................................. 28
General ................................................................................................................................................ 28
Manual control panel............................................................................................................................. 28
Adjustment aid for Manual control panel............................................................................................... 29
Keylock ................................................................................................................................................. 30
Service parameters............................................................................................................................... 30
Synergic control panel ............................................................................................................................... 32
General ................................................................................................................................................. 32
Control panel splitting ........................................................................................................................... 32
Synergic A control panel ....................................................................................................................... 32
Synergic B control panel overview........................................................................................................ 34
Synergic B control panel ....................................................................................................................... 35
Keylock ................................................................................................................................................. 36
Service parameters............................................................................................................................... 36
Connections and mechanical components ................................................................................................ 38
Overview of connections for the welding torch ..................................................................................... 38
Front of wire-feed unit ........................................................................................................................... 38
Rear of wirefeeder ................................................................................................................................ 38

Fronius VR 5000 Specifications

General

Brand	Fronius
Model	VR 5000
Category	Industrial Equipment
Language	English