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GE PACE5000 User Manual

GE PACE5000
98 pages
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GE
Digital Solutions
Pressure Automated Calibration Equipment
User manual - K0443 Revision A
PACE5000
© 2008 General Electric Company. All Rights Reserved. Specifications are subject to change
without notice. GE is a registered trademark of General Electric Company. Other company or
product names mentioned in this document may be trademarks or registered trademarks of their
respective companies, which are not affiliated with GE.
PACE6000
nbn Elektronik Handelsgesellschaft m. b. H.
Riesstraße 146, 8010 Graz | Tel. +43 316 40 28 05 | Fax +43 316 40 25 06www.nbn.at
Vertrieb für Österreich :

Table of Contents

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GE PACE5000 Specifications

General IconGeneral
ModelPACE5000
CategoryTest Equipment
ManufacturerGE
Test FunctionsPressure calibration, pressure control, pressure measurement
CalibrationField or lab calibration
CommunicationRS-232

Summary

Safety Information and General Specifications

Pressure Safety Guidelines

Advises against applying pressures greater than the maximum working pressure.

Toxic Materials Disclaimer

States that no toxic materials are used in the equipment's construction.

Technical Specifications Overview

Lists display, EMC, electrical, power, and pressure safety details.

Environmental Conditions and Symbols

Operating Parameters

Specifies operating environment, temperature, humidity, and altitude.

Related Documentation and Symbols

Lists related manuals and explains safety and warning symbols.

Critical Warnings and Pressure Conversion

Key Safety Warnings

Key warnings for safe operation and maintenance regarding pressure and electrical safety.

Pressure Units Conversion Factors

Provides factors for converting between various pressure units.

Product Description and Installation Guide

PACE5000/PACE6000 Overview

Introduces the instruments and their touch-screen capabilities.

Packaging and Preparation for Use

Contents of packaging and steps before initial operation.

Pneumatic Connections and Installation Details

Thread Requirements and Connection Warnings

Specifies thread types and safety warnings for pneumatic connections.

Port Specifications and Supply Requirements

Details ports and requirements for clean, dry gas supply.

System Safety and Module Configuration

Safety responsibilities and pressure module placement guidelines.

Supply Equipment and Rack-Mount Installation

Conditioning Equipment and Connection Examples

Equipment for supply and illustrations of pneumatic connections.

Rack-Mount Installation Procedure

Steps and considerations for mounting the instrument in a rack.

Electrical Connections and Communication Interfaces

Safety Warnings and Power Connection Steps

Critical electrical safety warnings and power connection procedures.

Communication Interface Specifications

Details for RS232, IEEE 488, and Ethernet ports.

Operation Introduction and Power-up Sequence

Preparation for Instrument Operation

Steps required before operating the instrument.

Instrument Startup and Self-Test

Procedure from power on to entering measure mode, including self-test.

Measure Mode Operation and Set-up

Measure Mode Display Elements and Icons

Key displays and icons used in measure mode.

Measure Set-up Configuration Options

Configuring pressure zero, process, filter, tare, task, and units.

Control Mode Operation and Set-up

Control Mode Activation and Display

How to enter control mode and interpret its display.

Control Set-up Configuration Options

Configuring vent rate, nudge resolution, limits, slew rate, and control modes.

Operation Modes and Task Execution

Measure vs. Control Modes and Task Overview

Functionality in different modes and introduction to tasks.

Task Execution Procedures

Steps to execute tasks like pressure control and venting.

Specific Task Configurations

Divider Task Setup and Example

Configuring test sequences and viewing an example.

Preset Task Usage

Setting up and applying individual set-point values.

Global Set-up and Status Area Information

Global Set-up Options Access

Access to supervisor, calibration, and save/recall settings.

Status Area Display Parameters

Details shown in the status area for various parameters.

Barometric Reference Option Functionality

How the option enables absolute/gauge pressure selection.

Supervisor Set-up and Instrument Status

Supervisor Set-up Details

PIN protection, venting, limits, alarms, and communication configuration.

Instrument Status Information

Details on hardware, software, history, and communications status.

Maintenance Overview and Procedures

Maintenance Tasks and Visual Inspection

Routine tasks, inspection procedures, cleaning, and testing.

Calibration and Parts Replacement

Instrument calibration process and replacement parts list.

Component Replacement Procedures

Filter Replacement Process

Procedures for accessing and replacing module filters.

Pressure Module Replacement Process

Steps for replacing the pressure module.

Testing and Fault Finding

Standard Serviceability Test Procedure

Procedure to verify instrument functionality and serviceability.

Fault Finding Guide and Service Agents

Troubleshooting table for common faults and approved service contacts.

Reference and Specification Details

Installation Notes and Supply Requirements

Guidelines for pressure supply, gas type, and conditioning.

Maximum Working Pressure Warning

Alert displayed when the maximum pressure limit is exceeded.

Supply Contamination and Vacuum Needs

Requirements for gas purity and the need for vacuum supply.

Operational Requirements and Port Functions

UUT Contamination Prevention

Using in-line filters to protect the instrument from contamination.

Vacuum Pump Performance Considerations

Setup and protection guidelines for vacuum pumps.

Venting, Output, and Reference Port Functions

How to vent pressure, use the output port, and reference port.

Set-up Menu Icons and Configuration Options

Set-up Menu Icons Explanation

Explanation of visual indicators used in set-up menus.

Measure Set-up Configuration Details

Configuring pressure zero, process, filter, tare, task, and units.

Control Set-up Configuration Details

Configuring vent rate, nudge resolution, limits, slew rate, and control modes.

Global Set-up and Supervisor Settings

Global Set-up Options Access

Access to supervisor, calibration, and save/recall settings.

Supervisor Set-up Configuration Details

PIN protection, venting, limits, alarms, and communication configuration.

Communication Interface Specifications

RS232, IEEE 488, and Ethernet Port Details

Connector, protocol, and configuration information for communication ports.

USB Interface and Timeout Functionality

USB connection details, communication modes, and timeout settings.

Operational Settings Management

Idle Timeout and Gas Head Correction

Managing idle timeout behavior and height difference corrections.

Task Locking and PIN Change Procedures

Controlling task access and changing the supervisor PIN.

User Defined Units and Alias Name Customization

Customizing units and assigning instrument names.

Language Settings Management

Available Languages and Customization Process

List of available languages and procedure for adding new ones.

Enabling Soft Options and Leak Test Task

Soft Option Enable Process

Steps to activate software options using a calibration PIN.

Leak Test Task Functionality

Procedure for performing leak tests on connected systems.

Switch Test Task and Test Program Management

Automating Pressure Switch Testing

Procedures for connecting and testing pressure switches.

Writing and Executing Test Procedures

Creating and running custom test programs.

Test Program Commands and Examples

Test Program Command Reference

Detailed explanations of commands used in test programs.

Example Test Program Sequence

A step-by-step illustration of a test program.

Programming Loops in Test Programs

Techniques for creating repetitive test sequences using GOTO/COUNT.

Barometric Reference Option and Aeronautical Features

Barometric Reference Option Diagram

Visual representation of pressure range selection with the option.

Aeronautical Option Overview

Introduction to the specialized aeronautical application.

Leak Testing for Aeronautical Components

Safety and procedures for leak testing aeronautical components.

Altitude, Airspeed, and Unit Settings

Simulating Altitude and Airspeed

How the instrument generates altitude and airspeed parameters.

Testing Cautions and Best Practices

Safety notes for aeronautical testing, including rates of change.

Aeronautical Unit and Reference Settings

Converting units and setting reference pressure for aeronautical data.

Control of Aeronautical Parameters

Dual Channel Control and Display

How modules work together and parameters displayed in aeronautical mode.

Analogue Output and Volts-free Contact Options

Analogue Output Option Functionality

Configuring selectable voltage and current output ranges.

Volts-free Contact Option Features

Configuring trigger conditions and understanding relay specifications.

Calibration, Service, and Packaging Procedures

Calibration Settings and PIN Management

Accessing calibration settings and changing the PIN.

Return Goods/Material Procedure

Steps for returning the unit and obtaining authorizations.

Packaging Procedure Guidelines

Steps before packaging and choosing materials, sealing, and marking.

Vacuum System Parts List

Components for Vacuum Supply

List of typical parts and their part numbers for vacuum systems.

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