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Gehl SL3640E User Manual

Gehl SL3640E
88 pages
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SL3640E
SL3840E (EU)
SL4240E
SL4240E (EU)
Skid-Steer Loaders
Operator’s Manual
Form No.
917334/
BP0310
English
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Gehl SL3640E Specifications

General IconGeneral
BrandGehl
ModelSL3640E
CategoryCompact Loader
LanguageEnglish

Summary

Safe Operating Practices Examples

Introduction

Loader Identification

Control and Indicator Symbols

Safety Information

Safety Alert Symbol Definitions

Explains the meaning of DANGER, WARNING, and CAUTION symbols used in the manual.

Safety Reminders and Procedures

Mandatory Safety Shutdown Procedure

Details the steps for safely shutting down the loader before servicing or leaving unattended.

Potential Hazards and Safety Decals

New Decal Application

Provides instructions for correctly applying new safety decals to the machine.

Safety Decals inside ROPS/FOPS

Safety Decals on the Outside of the Skid Loader

Safety Decals in the Engine Compartment

ISO-Style Safety Decals inside the ROPS/FOPS

ISO-Style Safety Decals on the Outside of the Skid-Steer Loader

ISO-Style Safety Decals in the Engine Compartment

Product and Component Plate Locations

Controls and Safety Equipment

Guards and Shields

Explains the purpose and importance of machine guards and shields for operator protection.

Operator Restraint Bar

Describes the function and safety of the operator restraint bar.

Operator's Seat and Safety Systems

Operator's Seat and Restraint

Details seat adjustment and upper-torso restraint usage for operator comfort and safety.

Safety Interlock System Testing

How to test the safety interlock system for proper function before operation.

ROPS/FOPS and Parking Brake

ROPS/FOPS Usage and Parking Brake

Stresses ROPS/FOPS importance and explains parking brake operation.

Emergency Exits and Lift Arm Support Device

Rear Window Emergency Exit

Describes how to use the rear window as an emergency exit.

Lift Arm Support Device Function

Details the purpose and use of the lift arm support device for safety during maintenance.

Lift Arm Support Device Engagement

Lift Arm Support Device Disengagement

Accessory Outlet

Engine Speed Control

Instrument Panel

Indicator Lamps and Gauges

Explains the meaning and function of various indicator lamps and gauges on the instrument panel.

T-Bar Controls

T-Bar Drive Controls

Details operation of the left T-Bar for driving and steering maneuvers.

T-Bar Lift/Tilt Control

Explains how to operate the right T-Bar for lift and tilt functions.

Hand/Foot Controls

Hand/Foot Drive Controls

Describes operation of control handles for driving and steering maneuvers.

Hand/Foot Lift/Tilt Controls

Explains how to operate foot pedals for lift and tilt functions.

Auxiliary Hydraulic Controls

Attachment Mounting

Changing Attachments

Connecting an Attachment

Step-by-step guide for securely connecting attachments to the loader hitch.

Connecting Auxiliary Hydraulic Couplings

Instructions for connecting hydraulic couplings to attachments.

Removing Attachments

Self-Leveling Feature

Using a Bucket

Bucket Operation Techniques

Loading a Bucket

Describes the method for efficiently loading material into the bucket.

Digging with a Bucket

Explains how to approach and dig material with the bucket.

Dumping Load onto a Pile

Details the process for dumping material onto a pile.

Bucket Dumping and Scraping

Dumping Load into a Box

Provides instructions for dumping material into a box or vehicle.

Dumping Load Over Embankment

Guides on safely dumping material over an embankment.

Scraping with a Bucket

Explains the technique for scraping surfaces with the bucket.

Leveling the Ground

Describes how to level ground using the loader bucket and float function.

Highway Travel

Lifting the Loader

Storing the Loader

Transporting the Loader

Service

Dealer Services

Identifies services best performed by an authorized dealer due to specialized tools or knowledge.

ROPS/FOPS and Loader Lifting Procedures

Tilting Back the ROPS/FOPS

Describes how to tilt back the ROPS/FOPS for service access.

Loader Raising and Lowering

Details the safe methods for raising and lowering the loader for maintenance.

Replacement Parts and Adjustments

Replacement Parts

Lists common replacement parts and their part numbers.

Control Handles and Fuel Sender

Notes on control handle adjustment and fuel sender checks.

Engine and Drivetrain Maintenance

Engine Speed Control and Drive Chains

Notes on engine speed control and drive chain adjustments.

Lubrication Specifications

Provides recommended lubricants, temperatures, and capacities for various systems.

Greasing and Engine Air Cleaner Service

Greasing Points

Identifies key points requiring lubrication every 10 hours or daily.

Engine Air Cleaner Service

Details the procedure for servicing the dual-element engine air cleaner.

Engine Service

Engine Mounting Hardware Check

Advises checking and re-tightening engine mounting bolts.

Checking Engine Oil Level

Explains how to check and maintain the engine oil level.

Engine Oil and Fuel Filter Replacement

Changing Engine Oil and Filter

Step-by-step guide for replacing the engine oil and oil filter.

Changing Fuel Filter

Provides instructions for replacing the engine fuel filter.

Fuel System and Exhaust Maintenance

Servicing Water Separator

Details how to check and drain water from the fuel separator.

Spark Arrestor Muffler Maintenance

Explains the procedure for maintaining the spark arrestor muffler.

Alternator/Fan Belt Inspection

Refers to the engine manual for belt tension and replacement procedures.

Hydraulic System Maintenance

Checking Hydraulic Oil Level

How to check and add hydraulic fluid to the system.

Changing Hydraulic Oil Filter

Procedure for replacing the hydraulic oil filter.

Changing Hydraulic Oil

Steps for draining and refilling the hydraulic oil reservoir.

Cooling System Maintenance

Checking Coolant Level

How to check and maintain the engine coolant level.

Cleaning Cooling System

Instructions for cleaning the radiator and oil cooler fins.

Draining/Flushing Cooling System

Procedure for draining and flushing the cooling system.

Chaincase Maintenance

Checking and Adding Chaincase Oil

How to check and fill the chaincase oil level.

Draining Chaincase Oil

Procedure for draining and refilling the chaincase oil.

Seat and Restraint Bar Switches

Tire and Wheel Maintenance

Bucket Cutting Edge Replacement

When to replace the bucket cutting edge due to wear.

Wheel Nut Torque Check

Specifies torque checks for wheel mounting hardware.

Tire Rotation and Mounting

Guidelines for tire rotation and safe mounting procedures.

Tire Pressure and Electrical System

Checking Tire Pressure

Provides recommended inflation pressures for various tire sizes.

Circuit Breakers

Locates circuit breakers and advises against bypassing them.

Battery Service

Troubleshooting

Electrical System Issues

Lists common electrical problems and their remedies.

Engine Troubleshooting

Engine Cranks But Will Not Start

Possible causes and solutions for an engine that cranks but doesn't start.

Engine Overheating

Diagnoses and remedies for an overheating engine.

Hydrostatic System Troubleshooting

No Response from Drive or Lift/Tilt Systems

Addresses issues where the drive or lift/tilt functions do not respond.

Traction Drive Not Operating

Troubleshoots problems with the traction drive in either direction.

Sluggish Acceleration

Identifies causes and fixes for slow acceleration response.

Hydraulic System Troubleshooting

Lift/Tilt Controls Fail to Respond

Solutions for when lift/tilt controls are unresponsive.

Auxiliary Hydraulics Do Not Function

Diagnoses issues preventing auxiliary hydraulic operation.

Slow Hydraulic Cylinder Action

Addresses slow movement in lift and tilt cylinder functions.

Maintenance Schedule

Maintenance Interval Chart

A comprehensive chart outlining service intervals for various procedures.

Maintenance Log

Specifications

Loader Specifications

Technical data for the SL3640E/3840E (EU) and 4240E models.

Loader Features

Standard Features

Lists the standard features included with the loader.

Optional Features

Lists available optional features for customization.

Dimensional Specifications (SL3640E & SL3840E EU)

Dimensional Specifications (SL4240E)

Capacities and Ratings

Table of Common Materials and Densities

Bucket Selections

Torque Specifications

Gehl Company Warranty

General Safety Warnings and Prohibitions

Load and Operation Limits

Warns against exceeding load limits and improper operation during travel.

Rider and Modification Prohibitions

Prohibits carrying riders and modifying equipment.

Parking and Attachment Safety

Instructions for safely parking the loader and securing the attachment.

Operator Safety Statement

California Proposition 65 Warnings

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