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Generac Power Systems Magnum MGG100M User Manual

Generac Power Systems Magnum MGG100M
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OPERATOR MANUAL
Parts manuals available online at www.generacmobileproducts.com
36833 C 11/16
GASEOUS GENERATOR
MGG100M
02104

Table of Contents

Questions and Answers:

Generac Power Systems Magnum MGG100M Specifications

General IconGeneral
Frequency60 Hz
Rated AC Voltage120/240V
Battery Voltage Range12V
Rated AC Output100kW
Maximum AC Output110kW

Summary

Introduction

Read This Manual Thoroughly

Instructions on thoroughly reading all manuals included with the unit.

Section 1 - Safety

Operating Safety

Guidelines for safe operation of the generator.

Engine Safety

Hazards associated with internal combustion engines and safety precautions.

Electrical Safety

Safety guidelines for electrical hazards related to generator operation.

Battery Safety

Safety precautions when working with batteries, including hazards and handling.

Towing Safety

Guidelines and precautions for safely towing the generator unit.

Safety Symbol Summary

Summary of safety and operating decal symbols and their meanings.

Section 2 - General Information

Specifications

Technical specifications for the Generac MGG100M generator.

Unit Dimensions

Physical dimensions of the trailer-mounted unit.

Tag and Label Locations

Location of unit ID and VIN tags for reference and ordering parts.

Generator Data Label

Details found on the generator data label for specifications.

Component Locations

Left Side

Identification and location of components on the left side of the unit.

Right Side

Identification and location of components on the right side of the unit.

Fuel System

Diagram and identification of the fuel system components.

H-100 Control Panel

Components

Identification of the H-100 control panel components.

Emergency Stop Switch

Function and effect of the emergency stop switch.

Key Switch

Description of the three-position key switch and its modes.

Navigation Keypad

Explanation of the navigation keypad's functions and LEDs.

Engine and Generator Protective Devices

Overview of sensors and devices protecting the engine and generator.

Main Line Circuit Breaker

Function and operation of the main line circuit breaker (MLCB).

Fuel Switching

Automatic fuel switching between NG and LPL based on pressure.

Unit Alarms and Warnings

General information on alarms and warnings for safe operation.

General Fault Response Procedure

Step-by-step procedure for responding to faults.

Section 3 - Operation

Operator Guidelines

Guidelines for authorized operators and understanding the manual.

Setting Up Unit

Steps for setting up the unit for operation.

Connecting Fuel Sources

Procedure for connecting natural gas and liquid propane fuel sources.

Pipe Diameter and Fuel Flow Rate

Guidance on selecting pipe diameter based on fuel flow rate.

Prestart Inspection

Checklist for essential inspections before starting the unit.

Operating Unit

Starting Unit

Procedures for starting the unit in MANUAL and AUTO modes.

Shutting Down Unit

Normal Shut-Down

Steps for a standard shutdown procedure.

Section 4 - Maintenance

General Maintenance Procedure

Steps for performing general maintenance safely.

Regular Maintenance Schedule

Recommended schedule for inspection, service, and maintenance tasks.

Daily Walk Around Inspection

Daily inspection checklist for the unit.

Engine Oil

Information and checks related to engine oil.

Checking Engine Oil Level

Methods for checking engine oil level using sight glass or dipstick.

Changing Engine Oil and Filter

Step-by-step instructions for changing engine oil and filter.

Adding Coolant

Procedure for adding coolant to the overflow jug.

NG Fuel Filters

Description of NG fuel filters and condensate drainage.

Particulate Filter

Maintenance requirements for the particulate filter and DPI.

Draining Oil Build-Up from Regulator

Step-by-step procedure for draining oil from the vaporizer regulator.

Battery Inspection

Monthly and semi-annual battery inspection procedures.

Ignition and Distributor Timing

Procedures and recommendations for ignition timing service.

Trailer Wheel Bearings

Lubrication procedure for trailer wheel bearings.

Section 5 - Troubleshooting

Troubleshooting Guide

Common problems, causes, and solutions for generator issues.

Section 6 - Wiring Diagrams

AC

Wiring diagram for AC components and connections.

Components Located in Alternator Connection Box

Diagram of components in the alternator connection box.

ECM

Wiring diagram for the Engine Control Module (ECM).

Cam Locks

Wiring diagram for cam lock connections.

DC

Wiring diagram for DC components and connections.

Trailer Lights

Wiring diagram for the trailer lights.

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