M4
381 GALLONS
1,761,477 MBTU
4 SETS
-10°
36.1°
35
40% PROPYLENE GLYCOL
223 BTU
4
7,899 SQ.FT.
THAWPAK MATERIAL LIST
RADIANT EQ. LIST
PROJECT DESIGN SUMMARY
TUBE CUTTING SCHEDULE
ROLL #1
3/4" X 1000' PEX 329'-326'-325'
ROLL #2
3/4" X 1000' PEX 323'-323'-323'
ROLL #3 3/4" X 1000' PEX 322'-322'-322'
ROLL #4
3/4" X 1000' PEX 322'-321'-321'
ROLL #5 3/4" X 1000' PEX 321'-319'-319'
ROLL #6
3/4" X 1000' PEX 317'-317'-317'
ROLL #7
3/4" X 1000' PEX 316'-315'-314'
ROLL #8
3/4" X 1000' PEX 320'-316'-313'
ROLL #9 3/4" X 1000' PEX 313'-313'-313'
ROLL #10
3/4" X 1000' PEX 312'-312'-312'
ROLL #11
3/4" X 1000' PEX 312'-311'-311'
ROLL #12
3/4" X 1000' PEX 310'-310'
HEATING EQUIPMENT:
QTY.
PART NUMBER DESCRIPTION
- - -
ISSUED FOR
12/09/14
APPROVAL
PEG14-009S_E
JACKSON NATIONAL LIFE
LIMBACH CO.
LLC
Gordon Faustich
-
SHEET NO.
DRAWING NO.
PROPERTY OF THAW-PAK
This drawing is the property of
THAW-PAK, it has been
prepared to assist in the
installation of our system.
Customer agrees to keep
confidential and not disclose
this drawing or
copies thereof without
our written consent.
APPROVED BY:
REVIEWED BY:
DRAWN BY:
THAW-PAK DISTRIBUTOR:
PROJECT NAME:
MICHIGAN
CITY
CONSULTANTS:
MICHIGAN
AD
AD
12/31/14
INCREASED FLOW
AND BTU/SF
02/24/15
ADDED SENSOR
WELLS TO SKID
03/23/15
UPDATED
CONTROLS
03/24/15
UPDATED
SENSORS ON SKID
AIR TESTING
POURED / UNDERGROUND INSTALLATIONS:
1. REFER TO DRAWING:
PEG-422A - 1" MANIFOLD
PEG-422B - 1 1/2" MANIFOLD
2. EACH SUPPLY AND RETURN MANIFOLD WITH TUBING CIRCUITS MUST BE AIR TESTED
3. IF SUPPLY AND RETURN MAINS ARE INSTALLED UNDERGROUND OR IN CONCEALED
LOCATIONS THEY MUST BE TESTED AS A PART OF THE COMPLETE SYSTEM FOR LEAKS
BEFORE BEING CONCEALED OR COVERED.
4. INSTALL THE SOLID BLACK BUSHING WITH PRESSURE GAUGE ON THE RETURN MANIFOLD
OR MAIN AS SHOWN ON THE DRAWING PEG-422A OR 422B.
5. INSTALL TEFLON BASED PIPE JOINT COMPOUND ON EACH MANIFOLD WHERE 1" OR 1-1/2"
ALUMINUM FLUSH PLUGS WILL BE INSTALLED.
6. TAKE THE ALUMINUM FLUSH PLUGS AND WRAP EACH ONE WITH FOUR LAYERS OF PTFE
THREAD SEAL TAPE AND INSTALL IN MANIFOLD AS SHOWN ON DRAWING. PLUGS ARE
DESIGNED TO BE FLUSH AND SNUG.
7. INSTALL THE SOLID BLACK BUSHING WITH THE AIR CHARGE VALVE ON THE SUPPLY
MANIFOLD OR MAIN AS SHOWN ON THE DRAWING.
8. PRESSURIZE THE SYSTEM AT THE AIR CHARGE VALVE TO 100 POUNDS PER SQUARE INCH.
9. MAINTAIN AIR PRESSURE IN THE UNDERFLOOR SYSTEM AT 1-1/2 TIMES THE SYSTEM
OPERATING PRESSURE OR AT 100 PSI, WHICH EVER IS GREATER FOR A MINIMUM OF 30
MINUTES TO DETERMINE IF ANY LEAKS EXIST IN THE SYSTEM.
10. THE PRESSURE MAY DROP 3-4 POUNDS OVERNIGHT DUE TO COOLING.
11. SOAP AND WATER SOLUTION MAY BE USED TO FIND THE LOCATION OF ANY LEAKS.
12. IF A LEAK OCCURS IN A RUN OF THAW-PAK TUBING CONTACT YOUR THAW-PAK
DISTRIBUTOR FOR A NEW ROLL OF TUBING. REPLACE THE DAMAGED TUBING RUN AND
TEST THE SYSTEM AGAIN AS OUTLINED ABOVE.
13. WHILE POURING CONCRETE OR COVERING TUBING WITH OTHER MATERIALS CONNECT AN
AIR COMPRESSOR AND PROVIDE A CONTINUOUS FORTY (40) PSI OF AIR PRESSURE TO
INSURE THAT NO LEAKS DEVELOP DURING THE POURING PROCESS.
14. IF A LEAK OCCURS THE COMPRESSOR WILL BEGIN TO RUN AND THE DAMAGED TUBING
WILL BEGIN TO LEAK AIR UP THROUGH THE CONCRETE.
15. LOCATE THE LEAK AND CUT THE TUBING AT THAT POINT. INSTALL ONE OF THE BRASS
COUPLINGS FROM THE REPAIR KIT AND COMPLETELY WRAP THE FITTING.
16. AFTER THE CONCRETE INSTALLATION IS COMPLETED, REMOVE THE COMPRESSOR AND
MAINTAIN 40 PSI FOR A MINIMUM OF 24 HOURS, IF NO LEAKS ARE DETECTED REMOVE SOLID
BLACK BUSHINGS, AIR VALVE & AIR GAUGE FROM THE SUPPLY AND RETURN MAINS AND
CONNECT BOILER AS SHOWN ON DRAWINGS PROVIDED.
17. FILL THE SYSTEM AS OUTLINED IN THE FILLING INSTRUCTIONS.
PIPE MATERIALS
1. ALL PIPING SHOULD BE SIZED AND INSTALLED AS SHOWN ON THE THAW-PAK
SYSTEM DRAWING.
2. NO CHANGES SHALL BE MADE TO THE SYSTEM LAYOUT OR PIPE SIZE WITHOUT
PRIOR APPROVAL IN WRITING FROM THAW-PAK REPRESENTATIVE.
3. A MINIMUM OF TYPE L COPPER TUBING IS SUGGESTED FOR SUPPLY AND
RETURN MAINS, OTHER TYPES OF PIPING AND MATERIALS SHOULD BE APPROVED
IN WRITING FROM A THAW-PAK REPRESENTATIVE.
complete revolution and continue
Watch the scribe mark, make one
steady with a back-up wrench,
3. While holding the fitting body
scribe the nut at the 6 o'clock
2. Before tightening the THAW-PAK nut,
shoulder of the fitting and the nut
the tubing rests firmly on the
THAW-PAK tube fitting. Make sure
3
6
9
12
3
6
9
12
tighten the nut 1-1/4 turns.
to the 9 o'clock position.
position.
UNION INSTALLATION INSTRUCTIONS
is finger tight.
1. Insert the tubing into the
LIABILITY
This drawing and our recommendations and suggestions, are intended to assist our customers. Our design represents our best
judgment based on our experience and the best facts provided to us, any use thereof is at the sole risk of the customer.
It is assumed that the customer will install the THAW-PAK system in compliance with all local, state and national codes.
TUBE FASTENER - SPACING
TUBE TIE WIRES OR FASTENERS AS PROVIDED SHALL BE
INSTALLED AT LEAST EVERY 36" AND AT THE ENDS OF
TURNS. TIES OR FASTENERS MAY BE ADDED AS NEEDED
TO PROPERLY HOLD THE TUBING IN PLACE.
SNAP TRACK CHANNEL SHOULD BE PLACED 24" TO 36"
APART ON STRAIGHT RUNS AND AT THE ENDS OF THE
TUBING RUNS TO PROPERLY HOLD THE TUBING IN
PLACE.
4.2.8
NOTES:
1. SEE INSTALLATION INSTRUCTIONS FOR LAYOUT DETAILS
2. SYSTEM BY-PASS VALVE MUST BE INSTALLED
3. ALL PIPING FROM BOILER TO MANIFOLDS, SUPPLIED BY
OTHERS
4. DUE TO UNFORESEEN CONDITIONS AT TIME OF
INSTALLATION, RUNS MAY VARY FROM GIVEN LENGTH
5. LAY PLASTIC TUBING BEFORE CUTTING FROM ROLL
6. KEEP TUBING 6" MAX FROM SIDES & DRAINS
7. NOT RESPONSIBLE FOR SYSTEM OPERATION IF NOT
INSTALLED AS SHOWN ON PRINT
8. KEEP TUBING 6" AWAY FROM ALL TOILETS.
9. ALL CIRCUIT LENGTHS INCLUDE A 10' ALLOWANCE FOR
RISERS TO MANIFOLDS AND PLACEMENT TOLERANCE.
TUBE CUTTING
1. DO NOT PRE-CUT TUBING LENGTHS.
2. IDENTIFY THE LENGTH AND SIZE OF TUBING ON EACH ROLL AND LABEL THE ROLL WITH
A NUMBER CORRESPONDING TO THE TUBE CUTTING SCHEDULE ON THE THAW-PAK
SYSTEM DRAWING.
3. EACH RUN SHOULD BE INSTALLED AND LENGTH VERIFIED BEFORE CUTTING FROM THE
ROLL.
4. TUBING IS MANUFACTURED WITH FOOT MARKERS PRINTED DOWN THE ENTIRE LENGTH
OF THE TUBING ROLL. THESE NUMBERS PROVIDE THE INSTALLER WITH A METHOD TO
DETERMINE THE AMOUNT OF TUBING USED FROM THE ROLL.
5. RECORD THE NUMBER AT THE BEGINNING OF THE TUBE ROLL.
6. LAY-OUT THE ENTIRE TUBING RUN AS SHOWN ON THE THAW-PAK SYSTEM DRAWINGS.
7. RECORD THE NUMBER AT THE END OF THE RUN LAID OUT.
8. SUBTRACT THE SMALLER NUMBER FROM THE LARGER NUMBER TO CONFIRM THE
LENGTH OF TUBING USED.
9. COMPARE THIS NUMBER TO THE LENGTH OF THE CIRCUIT PRINTED ON THE THAW-PAK
DRAWING. THE ACTUAL INSTALLED LENGTH MAY BE DIFFERENT, BUT SHALL BE WITHIN
THE LENGTHS INDICATED ON THE CHART BELOW.
10. IF THE LENGTH OF TUBING FALLS BETWEEN THE MINUMUM AND MAXIMUM LENGTHS
INDICATED ON THE CHART, THE TUBING CAN BE CUT FOR ATTACHMENT TO THE SYSTEM
MANIFOLD.
11. IF TUBING LENGTH IS NOT WITHIN THE MINUMUM AND MAXIMUM LENGTHS INDICATED
ON THE CHART, INSPECT THE TUBING INSTALLATION FOR ERRORS AND MAKE
CORRECTIONS. IF THE TUBING LAYOUT ERROR CANNOT BE VERIFIED CONTACT YOUR
THAW-PAK DISTRIBUTOR FOR FURTHER INSTRUCTIONS.
INSULATION
UNDERGROUND INSTALLATIONS:
1. IT IS SUGGESTED THAT ALL SUPPLY AND RETURN MAINS BE INSULATED TO
CONSERVE ENERGY AND PROTECT ALL PIPE FROM POSSIBLE DAMAGE FROM SOIL
CONDITIONS. INSULATION WILL MINIMIZE WARM SPOTS IN UNHEATED AREAS.
2. RIGID FOAM GLASS, INSULATION WITH PIT WRAP IS RECOMMENDED.
·PIPE SIZES UP TO 2" USE 1-1/2" FOAM GLASS INSULATION THICKNESS
·PIPE SIZES OVER 2" USE 2" FOAM GLASS INSULATION THICKNESS
ABOVE GROUND INSTALLATIONS:
1. WATERPROOF COVER IS NOT REQUIRED ON INDOOR INSTALLATIONS OR
OUTDOOR INSTALLATIONS UNLESS THE INSULATION IS SUBJECTED TO VAPOR
LADEN AIR OR WET CONDITIONS THAT WOULD SATURATE THE INSULATING
MATERIAL.
WIRE TIE
SLEEVE
EXPANSION JOINT
TUBING
WIRE MESH
EXPANSION JOINT DETAIL
TUBE LENGTH VARIANCE ALLOWED FROM DRAWING DESIGN LENGTH (FEET)
TUBING LENGTH
50'
100'
150'
200'
250' 300' 350'
400'
450' 500'
1/2" ID
MINIMUM
45' 91' 136'
182'
227' 270'
N/A N/A N/A N/A
MAXIMUM
55'
110'
165'
220'
275' 330'
N/A N/A N/A N/A
3/4" ID
MINIMUM
45' 91' 136'
182'
227' 270'
318' 364' 409' 455'
MAXIMUM
55'
110'
165'
220'
275' 330' 385'
440'
495' 550'
SUPPLY
N-109M
AL51-4
ASN25L
PE-007
PART NUMBER
RETURN
1-1/2" ALUMINUM
FLUSH PLUG
THAWPAK
THAWPAK
AIR CHARGE VALVE
1-1/2" BLACK BUSHING
2
1
1
2
THAWPAK
1-1/2" ALUMINUM
FLUSH PLUG
1-1/2" BLACK BUSHING
PRESSURE GAUGE
IP0008 KIT
QTY.
1-1/2" BLACK BUSHING
AIR GAUGE
AIR VALVE
1-1/2" ALUMINUM FLUSH PLUGS
DESCRIPTION
Drawing No:
PEG-422B
1-1/2" MANIFOLD PRESSURE TEST DETAIL
MANIFOLD BOX INSTALLATION DETAIL
T
H
A
W
P
A
K
T
H
A
W
P
A
K
1
1
2
3
4
5
6
2
3
4
5
6
S
U
P
P
L
Y
R
E
T
U
R
N
S
T
E
E
L
C
O
V
E
R
T
H
A
W
P
A
K
T
U
B
I
N
G
M
A
N
I
F
O
L
D
B
O
X
3
1
"
x
1
9
"
B
A
L
L
V
A
L
V
E
Drawing No:
PEG-425
CONCRETE SLAB DETAIL
CONCRETE
WIRE TIE
BY OTHERS
THAW-PAK TUBING
INSULATION
(OPTIONAL)
COMPACTED
SUB-GRADE
WIRE MESH
Drawing No:
PEG-451
SNOW/ICE SENSOR INSTALLATION
SENSOR
SENSOR SOCKET
CONDUIT
SENSOR CABLE
THAW-PAK TUBING
NOTE:
SEE INSTRUCTIONS PROVIDED WITH SENSOR FOR ADDITIONAL INSTALLATION
RECOMMENDATIONS.
LOCATE IN AREA SHOWN ON INSTALLATION DRAWINGS.
CONCRETE
INSULATION
Drawing No:
PEG-454
Drawing No:
PEG-431
1. Use a 4" minimum depth of 1./2" or 3/4" pea gravel or sand.
2. Use 10" gauge 6" X 6" wire mesh as layout grid.
3. Follow layout design closely, allowing for manifold connection.
4. Plastic tubing layout should be 1-1/2" below slab surface.
5. Secure tubing to the grid with ratchet and tie wires as needed.
6. Terminate turn out sleeve above grade.
CONCRETE SLAB
VAPOR BARRIER
(IF REQUIRED)
RATCHET
THAW-PAK TUBING
WIRE MESH
TIE WIRE
INSULATION
(IF REQUIRED)
MANIFOLD
TURN OUT SLEEVE
T
H
A
W
P
A
K
T
H
A
W
P
A
K
TUBING INSTALLATION DETAIL
QTY.
PART NUMBER DESCRIPTION
1
1K0015 RADIANT FLOOR- EMBEDDED- 3/4"
1 1P0008
MANIFOLD PRESSURIZATION KITS 1-1/2"
1
BAM05-15-.75" 5-CIRCUIT MANIFOLD SET
3 BAM10-15-.75"
10-CIRCUIT MANIFOLD SET
3500
806018 TIE WIRE - 16 GAUGE x 6"
4
008858
MANIFOLD BOX
4
0088581
MANIFOLD BOX COVER
12
TPX4C10
TUBING - 3/4"x1000' PEX (WHITE)
2
BDUA14 7/8" REPAIR COUPLERS
1
TE 664/090/091
TEKMAR SNOW CONTROL AND SENSOR
8
8406-40%-50
PREMIXED PROPYLENE GLYCOL
PUMP SCHEDULE
MODEL TYPE HP PHASE VOLTS SPD. FLANGE MAT. # SIZE PUMP#
UPS CI
- 1
115
1
-
- -" P-1
S
E
E
SK
ID
DRAWI
N
G
S
H
E
E
T
M
6
Sleeves to be provided at all expansion joints. Sleeves and expansion joints can be PVC. Sleeves to be provided at
slab penetrations shall be steel.
All installation details on this submittal to be coordinated as required with all trades. Concrete contractor to provide
3/4" flexible insulation under slab.
Concrete contractor to provide sufficient blocking undermesh
to assure that tubing is installed in the middle of the slab.
Concrete contractot to verify saw cutting depth prior to
cutting to maintain 3/4" spacing between top of tubing and
bottom of saw cut.
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