Handicare C800

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C800/C1000 – Technical Manual

Rev: 30 May 2024

Power XY Constant Charge Kit (After June 2024) .....................................................................34

Tape Gear Assembly .................................................................................................................35

Transcord Assembly ..................................................................................................................36

Lift Assembly .............................................................................................................................37

Top Panel Assembly Rev G Power ............................................................................................38

Top Panel Assembly Rev A Power.............................................................................................39

Main Page

About this Manual3
Standard Notations5
Table of Contents6
Tools List9
Symptoms and Problems11
Finding the Problem - before Getting Inside11
Pneumatic System12
Hand Control & Airline12
Air Tubes12
Electrical Systems13
Main Board on Manual and Power Traversing Systems13
Batteries and Circuit Boards Appear in Order/No Air Leak Found/No Fault Found with Wiring14
Batteries and Circuit Board Appear in Order/No Air Leak Found/No Fault Found with Wiring or Motors14
On/Off Buttons (And/Or Emergency Lowering Buttons) on Hand Control and Lift Do Not Work14
Mechanical Systems15
Lift Goes down to End of Strap and up Again with Up/Down Functions Reversed15
Lift Intermittently Performs a Pneumatically Controlled Function by Itself15
Strap Goes Completely into Gearbox15
Lift Traverses Poorly at Specific Points in Track System15
Lift Does Not Power Traverse Well Anywhere Along Track16
Lift Motor Seems to be Running but Does Not Work in up or down Direction16
Charger System Does Not Work16
On/Off Buttons (And/Or Emergency Lowering Buttons) on Hand Control and Lift Do Not Work16
Basic Instruction Sheets17
B1 - Getting Access to the C800/C100017
Pneumatic Instruction Sheets18
P1 - Replace Airline Tubing18
P2 - Replace Grommet19
P3 - Faulty Main PCB Air Switches20
Electrical Instruction Sheets21
E1 - Test And/Or Replace Batteries21
E2 - Replace Main PCB (Printed Circuit Board)22
E3 - Repair/Replace Charger and Endstop23
Repair Charger Endstop23
Replace Charger Endstop23
E4 - Repair C-450/C-625 Charger Contact Strips24
E5 - Repair C800/C1000 Constant Charger System25
E6 - Adjust/Replace UP/DOWN Micro Switch Assembly26
E7 - Repair/Replace Emergency Shut-Off with Pull Cord27
Mechanical Instruction Sheets28
M1 - Replace Lifting Strap - Frayed, Stress Streaks, Length28
M2 - Replace Trolley Wheels29
M3 - Replace Traversing Drive Motor, Traversing Gear and Traverse Idle Gear30
M4 - Grease or Replace Transcord Shaft Bushing for Squeaking Noise31
LCD Display & Programming Functionality32
Default Display Modes32
Battery Level Mode32
Number of Lifts Mode32
Low Battery Mode32
Charging Display Mode33
Enter Programming Mode33
Exit Programming Mode33
Programming Mode33
Change Setting Mode34
Programming Options34
Display Mode34
Traversing Speed34
Preventative Maintenance Alarm35
Maintenance35
RTC Max. Time35
RTC Drop Time35
RTC Speed35
Measuring Lifts36
Preventative Maintenance37
Resetting the Lift Counter37
Service Parts List (C800/C1000)38
Covers Assembly39
Gearbox Assembly40
Top Panel Assembly41
Limit Switch Assembly42
Power XY Constant Charge Kit (before June 2024)43
Power XY Constant Charge Kit (after June 2024)44
Tape Gear Assembly45
Transcord Assembly46
Lift Assembly47
Top Panel Assembly Rev G Power48
Top Panel Assembly Rev a Power49

Handicare C800 - Page 8

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