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Activa SCV110
Honda Activa SCV110 User Manual
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FINAL REDUCTION
10-4
OIL SEAL
Remove the driveshaft oil seal.
FINAL REDUCTION INSPECTION
Check the left crankcase and transmission cover
bearings for wear or damage.
Check the final shaft for excessive wear
, damage or signs
of seizure.
Check the counter gear shaft and counter gear for
excessive wear
, damage or signs of seizure.
132
134
Table of Contents
Service Information
3
For Your Customer’s Safety
3
For Your Safety
3
Important Safety Precautions
3
How to Use this Manual
4
Contents
4
Symbols
5
General Information
6
Service Rules
6
Model Identification
7
Specifications
8
General Item
8
Lubrication Item
9
Fuel System Item
9
Cylinder Head/Valves Item
9
Cylinder/Piston Item
10
Kickstarter/Drive and Driven Pulleys/Clutch Item
10
Final Reduction Item
10
Crankcase/Crankshaft Item
10
Front Wheel/Brake/Suspension/Steering Item
11
Rear Wheel/Brake/Suspension Item
11
Battery/Charging System Item
12
Ignition System Item
12
Electric Starter Item
12
Lights/Meters/Switches Item
12
Torque Values
13
Tools
15
Lubrication & Seal Points
16
Cable & Harness Routing
18
Emission Control Systems
23
Source of Emissions
23
Crankcase Emission Control System
23
Exhaust Emission Control System (Pulse Secondary Air Injection System)
24
Tuffup Tube
25
Body Panel Locations
26
Frame/Body Panels/Exhaust System
27
Front Center Cover
28
Front Cover
28
Removal/Installation
28
Luggage Box Assembly
29
Rear Grip
29
Body Cover Lift up
29
Body Cover
30
Floor Mat/Floor Panel
31
Inner Cover
32
Under Cover
32
Rear Fender
33
Handlebar Cover
33
Muffler Protector
34
Sari Step
35
Side Stand
36
Maintenance
38
Maintenance Schedule
40
Fuel Line
41
Throttle Operation
41
Carburetor Choke
42
Air Cleaner
42
Crankcase Breather
43
Spark Plug
43
Valve Clearance
44
Engine Oil Level Check
45
Engine Oil Change
46
Engine Oil Strainer Screen
47
Engine Idle Speed
47
Secondary Air Supply System
48
Air Cleaner
48
Drive Belt
49
Final Drive Oil
49
Battery
49
Brake Shoes Wear
50
Brake System
50
Brake Lock Operation
51
Brake Light Switch
52
Head Light Aim
52
Clutch Shoes Wear
52
Suspension
53
Nuts, Bolts, Fasteners
54
Wheels/Tyres
54
Steering Head Bearings
54
Lubrication System View
55
Lubrication System
56
Oil Pump
57
Removal
57
Disassembly
58
Inspection
58
Assembly
59
Installation
59
Fuel System View
61
Fuel System
62
Air Cleaner Housing
64
Carburetor Removal
65
Throttle Valve
65
Carburetor Body
66
Float Level Inspection
68
Carburetor Installation
69
Throttle Switch
70
Air Screw Adjustment
71
Fuel Tank
72
System Inspection
73
Pair Check Valve Removal/Installation
73
Pair Control Valve Removal/Installation
74
Engine Removal/Installation View
75
Engine Removal/Installation
76
Engine Removal
77
Engine Installation
79
Cylinder Head/Valves View
81
Cylinder Head/Valves
82
Cylinder Compression
84
Intake/Exhaust Shrouds
85
Cylinder Head Removal
86
Cylinder Head Disassembly
88
Cylinder Head Inspection
89
Valve Guide Replacement
90
Valve Seat Inspection/Refacing
91
Valve Seat Refacing
92
Breather Separator Cleaning
94
Cylinder Head Assembly
96
Cylinder Head Installation
97
Cam Shaft Removal
100
Camshaft Installation
101
Cylinder/Piston View
102
Cylinder/Piston
103
Cylinder Removal
104
Piston Removal
105
Piston Installation
107
Cylinder Installation
108
Kickstarter/Drive and Pulleys/Clutch View
109
Kickstarter/Drive and Pulleys/Clutch
110
Kickstarter
112
Left Crankcase Cover Removal
112
Left Crankcase Cover Installation
117
Starter Pinion
117
Drive Pulley Removal
118
Clutch/Driven Pulley Removal
120
Weight Roller
120
Drive Face Boss
120
Driven Face Bearing Replacement
122
Clutch Outer
123
Clutch Shoe Lining
124
Driven Face Spring
124
Driven Face
124
Movable Driven Face
124
Clutch/Driven Pulley Installation
125
Drive Pulley Installation
127
Final Reduction View
129
Final Reduction
130
Final Reduction Disassembly
132
Driveshaft Removal
132
Final Reduction Inspection
133
Bearing Replacement
134
Left Crankcase
134
Transmission Case
135
Friveshaft Installation
136
Final Reduction Assembly
136
Alternator View
138
Alternator
139
Alternator Removal
140
Alternator Installation
141
Crankcase/Crankshaft View
143
Crankcase/Crankshaft
144
Crankcase/Crankshaft Disassembly
145
Crankshaft Inspection
147
Bearing Inspection
147
Crankcase/Crankshaft Assembly
148
Front Wheel/Brake/Suspension/Steering View
150
Front Wheel/Brake/Suspension/Steering
151
Front Wheel
153
Front Axle
154
Wheel Rim
155
Wheel Bearing
155
Front Brake
158
Brake Panel Disassembly
158
Handlebar
162
Steering Stem/Front Fender
165
Bearing Race Replacement
166
Bottom Cone Race
166
Ball Race
167
Front Cushion
170
Rear Wheel/Brake/Suspension View
173
Rear Wheel
176
Rear Brake
177
Shock Absorber
180
Battery/Charging System View
182
System Diagram
182
Battery/Charging System
183
Battery Is Damaged or Weak
185
Lighting Circuit Faulty
187
Specific Gravity
189
Voltage Inspection
189
Battery Charging
189
Charging System Inspection
190
Charging Voltage Inspection
190
Charging Output
191
Lighting Output
191
Regulated Voltage
191
Current Leakage Inspection
191
Alternator Inspection
192
Regulator/Rectifier
192
Ignition System View
194
Ignition System
195
No Spark at Spark Plug
196
Ignition Primary Peak Voltage
197
Exciter Coil Peak Voltage
198
Ignition Pulse Generator Peak Voltage
199
Ignition Timing
200
Ignition Coil
200
Ignition Control Module (ICM)
200
Electric Starter View
202
Electric Starter
203
Starter Motor will Not Turn
204
Starter Motor
205
Starter Relay
208
Starter Relay Voltage
209
Ground Line and Related Circuits
209
Lights/Meters/Switches View
210
Lights/Meters/Switches
211
Headlight
212
Bulb Replacement
212
Turn Signal Light
213
Front Turn Signal Light
213
Front Turn Signal Unit Replacement
213
Rear Turn Signal Light
214
Tail/Brake Light
214
Combination Meter
215
Ignition Switch
217
Handlebar Switches
218
Right Handlebar Switches
218
Left Handlebar Switches
218
Fuel Meter/Fuel Unit
219
Fuel Unit Removal
219
Fuel Unit Installation
220
Turn Signal Relay
221
Horn
221
Wiring Diagram
222
Troubleshooting
224
Engine Does Not Start or Is Hard to Start
224
Engine Lacks Power
225
Poor Performance at Low and Idle Speeds
226
Poor Performance at High Speed
227
Poor Handling
227
Index
228
4
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Honda Activa SCV110 Specifications
General
Brand
Honda
Model
Activa SCV110
Category
Scooter
Language
English
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