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Honeywell 900U02-0100 - User Manual

Honeywell 900U02-0100
286 pages
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ControlEdge HC900
Process & Safety Controller
User and Installation Manual
Doc. No.: 51-52-25-154
Revision: 10
Date: May 2019

Table of Contents

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Honeywell 900U02-0100 Specifications

General IconGeneral
Model900U02-0100
TypeController
Input Voltage24 VAC/VDC
Power Supply24 VAC/VDC
Output TypeRelay
Operating Temperature-40°C to 66°C
Weight0.2 kg

Summary

Notices and Trademarks

Warranty and Remedy Information

Formal summary of warranty terms and buyer's sole remedy, including limitations and exclusions.

About This Document

Document Abstract

Summary of the manual's content covering installation, operation, and maintenance.

Document References

Lists documents that serve as sources of reference for the manual's material.

Revision Information

Support and Contact Information

Provides details for obtaining technical support, contact centers, and online resources.

Symbol Definitions

Introduction to ControlEdge HC900

Manual Purpose and Scope

Describes the manual's scope for controller installation, operation, and maintenance.

Controller Functional Description

Details the system's design, modular components, and communication structure.

Components and Architecture

System Components Overview

Describes major system components and methods for combining them for physical configuration.

Hardware Components Overview

Provides general descriptions of the major hardware components of the controller system.

Network and Security Planning

Network Security Checklists

Analyzes security issues and mitigation steps for process control networks.

Network Security Measures

Describes the system's two-level network architecture and security implications.

Pre-Installation Planning Guide

Pre-Installation Planning Overview

Outlines factors for methodical installation planning to prevent errors and ensure performance.

Rack Mounting and Orientation

Provides guidelines for rack mounting to ensure vertical airflow and environmental specifications.

Rack Installation Procedures

Rack Installation Overview

Provides procedures for installing controllers, emphasizing review before installation.

Controller Rack Assembly

Provides information on assembling controller racks for C30/C50/C70 and C75 models.

I;O Module Installation and Wiring Guide

I;O Module Installation Overview

Describes procedures for installing I/O modules in controller and expansion racks.

Module Removal and Insertion Under Power (RIUP)

Details procedures for removing/inserting modules while the rack is powered.

I;O Terminal Block Wiring Examples

Offers wiring examples for various analog input types and terminal block configurations.

Communications Installation Guide

Communications Installation Overview

Covers descriptions, procedures, and recommendations for installing communication systems.

PC Connection via Designer Software

Describes methods for establishing PC communication using Designer software.

Modbus Device Connectivity

Explains controller configuration and connection to Modbus devices.

Controller Operating Characteristics

Operating Characteristics Overview

Details interacting factors affecting system operation like power transitions and modes.

Controller Operating Modes

Describes controller modes (RUN, PROGRAM, OFFLINE) and their functions.

Redundant Operating Characteristics

Redundant Operation Overview

Describes operating characteristics specific to redundant controller systems.

Redundant System Steady State Operations

Details tasks performed by Lead and Reserve controllers during normal operation.

Redundant System Failover Procedures

Explains automatic and manual failover triggers and performance.

System Diagnostics and Troubleshooting

Overview of Diagnostics

Introduces diagnostic tools for testing hardware and software operation.

Controller CPU indicators

Details LED indicators on controller CPUs and their meanings.

I;O Module Indicators

Explains LED indications on I/O modules for status and diagnostics.

Analog Calibration

Analog Calibration Overview

Covers calibration data storage for analog I/O modules.

Analog Input Calibration Procedures

Details input types and procedures for calibrating analog input modules.

Analog Output Calibration Procedures

Describes the process and requirements for calibrating analog output modules.

Removal and Replacement Procedures

Safety Planning for Module Replacement

Emphasizes safety planning for personnel, property, and process integrity.

I;O Module Replacement Procedure

Details the procedure for replacing I/O modules, including RIUP.

Backup Battery Installation and Care

Offers advisory regarding battery installation and care during installation.

System Specifications

General Specifications Reference

Refers to a separate manual for detailed general specifications.

System Sizing and Availability

Summarizes system capabilities like I/O points, memory usage, and redundancy.

Appendix: Remote Termination Panel (RTP) Installation

RTP Installation Overview

Explains RTP function for connecting field wiring and simplifying setup.

RTP Analog Input Connections

Details the connection and configuration for 8-point analog input modules using RTPs.

RTP 32-Point DC Digital Input Connections

Details mounting and wiring of RTPs for 32-point DC digital input modules.

Declaration of Conformity Statement

ATEX Certification Details

Honeywell Sales and Service Information

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