Revision 10 ControlEdge HC900 Process & Safety Controller User and Installation Manual 179
May 2019
9. Redundant Operating Characteristics
9.1. Overview
This section describes operating characteristics specific to redundant controllers.
In a redundant ControlEdge HC900 system, the Lead Controller performs all primary tasks including
interfacing with remote I/O racks, communicating with a local HMI, exchanging data with peer
controllers, interfacing with Modbus slave devices, and communicating with a Host PC application.
Detection of a fault or removing power from a Reserve Controller will initiate a diagnostic prompt in the
Lead Controller, but will have no impact on the process under control. The detection of a fault or
removing power from a Lead Controller will initiate failover, that is, transfer all primary tasks to the
Reserve Controller, establishing this controller as the new Lead. Following a failover, the new Lead
Controller will remain the Lead, even if the condition that caused the failover is corrected.
9.2. Start-Up
Assignment of Lead and Reserve status is determined at start-up
First available C75 assumes Lead
In case of a tie, CPU mounted in the left position of the rack will Lead
No user configuration or manual operations required to establish Lead / Reserve status
Lead Controller assumes control of I/O and all external communication interfaces.
Reserve Controller receives the configuration from the Lead Controller
9.3. Modes of operation (Figure 99)
The modes of operation are:
Run
Run/Program
Program
You can change modes with:
key-switch on the redundancy control module
HC Designer software
HC Utilities software
900Control Station.
a command from a supervisory host
Both Lead and Reserve Controllers maintain the same mode. Placing the Lead Controller into the
Program mode will also place the Reserve Controller in the Program mode.