Honeywell 900U02-0100 - Page 11

Revision 10 ControlEdge HC900 Process & Safety Controller User and Installation Manual xi
May 2019
Tables
Table 1 – Descriptions of Major Components (Figure 4) ........................................................................ 17
Table 2 – Descriptions of Major Redundancy Components .................................................................... 20
Table 3 – Serial port DIP switch settings ................................................................................................. 39
Table 4 – Power Applied, by Module Type ............................................................................................. 56
Table 5 – Guidelines for Grouping Wires ................................................................................................ 63
Table 6 – Installation Tools ..................................................................................................................... 69
Table 7 – Site and Equipment Preparation ............................................................................................... 70
Table 8 – Mount Racks ............................................................................................................................ 72
Table 9 – Assemble C30/C50/C70 Controller Rack ................................................................................ 74
Table 10 – Assemble C75 Controller Rack ............................................................................................. 77
Table 11 – Assemble I/O Expansion Racks ............................................................................................. 78
Table 12 – Minimum Recommended Wire Sizes .................................................................................... 82
Table 13 – RIUP: Potential Hazards and Recommended Actions ........................................................... 85
Table 14 – Connect Input/Output Wiring ................................................................................................ 86
Table 15 – Typical Thermocouple resistance in Ohms per Double Foot @ 68 degrees F ...................... 93
Table 16 – AI Channel ........................................................................................................................... 127
Table 17 - Field wiring for analog output .............................................................................................. 131
Table 18 – Connect Communications Wiring and Cabling ................................................................... 137
Table 19 – Links to Controller Communication Ports ........................................................................... 138
Table 20 – Parts needed to make RS-485 Cable .................................................................................... 141
Table 21 – Null Modem Cable Connections .......................................................................................... 143
Table 22 – Dual Network connections in Figure 91 .............................................................................. 154
Table 23 – Dual network connections .................................................................................................... 155
Table 24 – Controller Operating Modes ................................................................................................ 167
Table 25 – Mode Switch Functions ....................................................................................................... 169
Table 26 – Controller Behavior in Mode Transition .............................................................................. 170
Table 27 – Configuration file downloading ........................................................................................... 172
Figure 102 – LED Indicators on Controller CPUs (See Table 28)Table 28 – LED Indications on
Controller CPUs ............................................................................................................................. 180
Table 29 – Controller Status LED Diagnostics ...................................................................................... 182
Table 30 – LED Indications on Scanner Module ................................................................................... 191
Table 31 – Scanner LED Diagnostics .................................................................................................... 191
Table 32 – LED Indications on I/O Module .......................................................................................... 195
Table 33 – I/O Module LED Diagnostics .............................................................................................. 196
Table 34 – Bad I/O Channel Diagnostics ............................................................................................... 197
Table 35 – LED Indications on Ethernet Switch ................................................................................... 199
Table 36 – Power Supply Replacement (all except C75) ...................................................................... 205
Table 37 – Controller Module Replacement .......................................................................................... 206
Table 38 – Scanner Module Replacement ............................................................................................. 207
Table 39 – RIUP: Potential Hazards and Recommended Actions ......................................................... 208
Table 40 – I/O Module Replacement ..................................................................................................... 209
Table 41 – Installing Backup Battery (CPU not initialized) .................................................................. 212
Table 42 – Replacing a Backup Battery (CPU Powered)) ..................................................................... 213
Table 43 - ControlEdge HC900 PV Input Types and Ranges ............................................................... 214
Table 44 – System Size and Availability Summary............................................................................... 217