Honeywell Excel 800 SYSTEM User Manual

Copyright © 2010 Honeywell GmbH  All Rights Reserved EN1B-0375GE51 R0910
3.4
Excel 800
SYSTEM
HONEYWELL EXCEL 5000 OPEN SYSTEM
INSTALLATION AND COMMISSIONING INSTRUCTIONS
CONTENTS
Safety Information............................................................. 3
General Safety Information............................................ 3
Safety Information as per EN60730-1............................ 3
System Overview............................................................... 4
System Architecture....................................................... 4
I/O Modules ................................................................... 5
Interfaces and Bus Connections .................................... 8
Technical Data............................................................... 8
Planning ............................................................................. 9
Overview........................................................................ 9
Transformer Selection ................................................... 9
Fusing Specifications................................................... 10
System Protective Earth Grounding............................. 10
Lightning Protection ..................................................... 10
Panel Bus Topologies.................................................. 10
LONWORKS Bus Topologies.......................................... 11
C-Bus Topologies ........................................................ 11
Accessories ................................................................. 11
Cable Specifications .................................................... 12
Dimensions .................................................................. 15
Mounting/Dismounting Modules.................................... 17
Mounting/Dismounting Controller/Sockets ................... 17
Mounting/Dismounting Electronic Modules .................. 19
Mounting/Dismounting Manual Disconnect Modules ... 20
Mounting/Dismounting Auxiliary Terminal Packages ... 21
Mounting/Dismounting Cross Connectors.................... 22
Mounting/Dismounting Swivel Label Holders............... 22
Wiring and Setting Up the System................................. 23
General Safety Considerations .................................... 23
Wiring Terminals.......................................................... 23
Connecting Power Supply............................................ 24
Connecting Single Bus Controller Systems ................. 25
Connecting Panel Bus and LONWORKS Bus Mixed
Controller Systems ...................................................... 26
Setting Address of Panel Bus I/O Modules .................. 28
Setting I/O Bus Switch ................................................. 28
Connecting Field Devices ............................................ 29
Commissioning I/O Modules ........................................ 30
Updating Software ....................................................... 30
Connecting to External Systems or Interfaces ............. 31
Connecting via LONWORKS Bus.................................... 31
Connecting via C-Bus .................................................. 32
Connecting HMIs or Laptops ....................................... 32
Connecting Modems .................................................... 32
Description of the XCL8010 Controller Module............. 33
Overview...................................................................... 33
Features....................................................................... 34
Description of the I/O Modules....................................... 39
Common Features ....................................................... 39
Analog Input Modules .................................................. 39
Analog Output Modules ............................................... 44
Binary Input Modules ................................................... 49
Relay Output Modules ................................................. 52
Floating Output Module................................................ 57
Mixed Panel Bus I/O Modules...................................... 61
Description of Extra Parts............................................... 64
Manual Disconnect Modules........................................ 64
XS814 Auxiliary Terminal Package.............................. 65
XS830 Auxiliary Terminal Package.............................. 65
XS831 Auxiliary Terminal Package.............................. 65
Cross Connectors ........................................................ 66
XAL10 Swivel Label Holders........................................ 66
XAL11 Swivel Label Holders........................................ 66
XS816 Bridge Connectors ........................................... 66
LON Software Interface Description .............................. 67
Overview...................................................................... 67
XFL821 Analog Input Module ...................................... 67
XFL(R)822 Analog Output Module............................... 69
XFL823 Binary Input Module ....................................... 71
XFL(R)824 Relay Output Module................................. 72
Troubleshooting .............................................................. 73
Testing Wiring Connections ......................................... 73
Troubleshooting on the XCL8010 Controller................ 73
I/O Modules Troubleshooting....................................... 77
Appendix 1: System Protective Earth Grounding......... 81
Excel 800 Systems and SELV ..................................... 81
Excel 800 Systems and Standard EN60204-1............. 81
Earth Grounding of EN60204-1 Applicable Systems ... 81
Appendix 2: Remote Communications.......................... 83

Honeywell Excel 800 SYSTEM Specifications

General

Brand	Honeywell
Model	Excel 800 SYSTEM
Category	Controller
Language	English

Summary

Safety Information

General Safety Information

General safety instructions for installation, operation, and handling of the Excel 800 System.

Safety Information as per EN60730-1

System data and safety requirements according to EN60730-1 standard.

System Overview

I/O Modules

Description of pluggable and mixed I/O modules, including color coding and terminal sockets.

Interfaces and Bus Connections

Details on Panel Bus, LONWORKS Bus, C-Bus, HMI, and Modem interfaces.

Planning

Transformer Selection

Guidelines for selecting appropriate transformers, considering power consumption and types.

Mounting/Dismounting Modules

Mounting/Dismounting Controller/Sockets

Instructions for mounting controllers, sockets, and determining maximum I/O module counts.

Mounting/Dismounting Electronic Modules

Procedures for inserting and removing electronic modules from sockets, including locking mechanisms.

Mounting/Dismounting Manual Disconnect Modules

Steps for mounting and dismounting manual disconnect modules, including safety warnings.

Mounting/Dismounting Auxiliary Terminal Packages

Instructions for mounting and dismounting auxiliary terminal packages for I/O modules.

Mounting/Dismounting Cross Connectors

Wiring and Setting Up the System

General Safety Considerations

Safety guidelines for electrical work, grounding, and handling electrostatic devices.

Wiring Terminals

Details on push-in and screw-type terminals, including wiring specifications.

Connecting Power Supply

Methods for connecting power supply, including single transformer and additional transformers.

Connecting Single Bus Controller Systems

Connecting Panel Bus and LONWORKS Bus Mixed Controller Systems

Setting Address of Panel Bus I/O Modules

Connecting Field Devices

Connecting to External Systems or Interfaces

Connecting via LONWORKS Bus

Connecting HMIs or Laptops

Description of the I/O Modules

Analog Input Modules

Types, features, terminals, and technical data for analog input modules.

Analog Output Modules

Types, features, terminals, technical data, and status LED behavior for analog output modules.

Binary Input Modules

Types, features, terminals, technical data, and configuration for binary input modules.

Relay Output Modules

Types, features, terminals, permissible loads, and status LED behavior for relay output modules.

Floating Output Module

Features, permissible loads, status LED behavior, and override modes for floating output modules.

Mixed Panel Bus I/O Modules

Features, permissible loads, and terminal assignments for mixed Panel Bus I/O modules.

LON Software Interface Description

XFL821 Analog Input Module

LONMARK profile, input types, and network variables for XFL821.

Temperature Sensor Output – nvoAiTempP[]

Slow Digital Input – nvoAiSwitch[]

XFL(R)822 Analog Output Module

LONMARK object, control levels, and network variables for analog output modules.

Analog Output Feedback – nvoAoPosnFb[]

Analog Output Command – nviAoSwitch[]

XFL823 Binary Input Module

LONMARK object, digital input types, and network variables for binary input modules.

Fast Binary Input – nvoDiSwitch[]

XFL(R)824 Relay Output Module

LONMARK object and relay output command network variable.

Relay Output Command – nviDoSwitch[]

Troubleshooting

Testing Wiring Connections

Controller LED Troubleshooting

Using controller LEDs (Power, Alarm, LON, C-Bus, HMI, Modem) for troubleshooting.

I/O Module Troubleshooting

Common problems and remedies for I/O modules, including Power and Service LEDs.

Appendix 1: System Protective Earth Grounding

Earth Grounding of EN60204-1 Applicable Systems

Appendix 2: Remote Communications

Modem Requirements

Modem or ISDN Terminal Adapter Connection