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hpmont HD3L Series User Manual

hpmont HD3L Series
109 pages
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V1.0 2016.04
HD3L Series
Elevator Controller
User Manual
HD3L Series
Elevator Controller

Table of Contents

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hpmont HD3L Series Specifications

General IconGeneral
Brandhpmont
ModelHD3L Series
CategoryController
LanguageEnglish

Summary

Safety Information and Precautions

Safety Definition

Defines "Danger", "Warning", and "Note" for safety hazard and product operation.

About Motor and Load

Discusses motor characteristics compared to industrial frequency and thermal protection.

About HD3L

Details about HD3L, including output side, contactors, voltage, and lightning surge protection.

Altitude and derating

Explains derating of output current based on altitude and provides a derating curve.

Product Information

Model

Details the model naming convention and its components.

Nameplate

Explains the information provided on the HD3L product nameplate.

Rated Value

Lists rated values for different HD3L models, including capacity, input/output current, and size.

Technical Data

Provides detailed electrical, performance, and protection specifications for the HD3L.

Parts of HD3L

Illustrates and identifies the main components and connection terminals of the HD3L.

Mechanical Installation

Precautions

Lists essential safety precautions for installing the HD3L controller.

Installation Site Requirement

Specifies environmental and physical requirements for the installation location.

Installation Direction and Space Requirements

Details the recommended mounting direction and clearance for heat dissipation.

Dimensions and Weight

Provides dimensional data and weight for different HD3L sizes.

Install and Dismantle Keypad

Instructions on how to install and remove the HD3L keypad.

Dismantle Plastic Cover

Step-by-step guide for removing the upper and lower plastic covers of the HD3L.

Electrical Installation

Precautions

Lists critical safety precautions for electrical wiring and connections.

Peripheral Accessories Selection

Guidance on selecting appropriate wiring specifications for accessories.

Main Circuit

Covers the main power input and motor output connections.

Supply and Motor Connection

Illustrates the wiring diagram for connecting power supply and motor.

Control Board and I/O Board

Highlights safety considerations for control and I/O circuits.

Control Board Terminal

Details the functions and connections of the control board terminals.

I/O Board Terminal

Describes the functions and connections of the I/O board terminals.

Modbus Communication Terminal

Information on Modbus communication terminal and RJ45 usage.

Jumper

Explains jumper settings for signal selection and configuration.

Connection

Provides guidance on connecting digital input and output signals.

Correct EMC Installation

Details how to correctly install the controller to meet EMC requirements.

Wiring Requirement

Specifies wiring practices to avoid interference and ensure signal integrity.

Motor Connection

Addresses considerations for motor cable length and carrier frequency.

Ground Connection

Explains proper grounding methods for safety and EMC compliance.

EMI Filter

Describes the function and common mistakes in using EMI filters.

Countermeasures for Conduction, Radiation and Radio Frequency Interference

Methods to reduce conducted, radiated, and RF interference.

Reactor

Information on AC input, DC, and AC output reactors.

Operation Instructions

Function Description

Introduces operation modes and control modes of the HD3L.

Operation Mode

Defines how HD3L receives run and speed commands.

Control Mode

Explains the two control modes: V/f and SVC.

Controller Status

Describes various status indicators and conditions of the controller.

Controller Running Mode

Details different running modes like auto-tuning, inspection, and battery-driven.

Keypad

Overview of the HD3L keypad layout and key functions.

Display Status

Explains how the keypad displays status during stop, run, edit, and alarm conditions.

Keypad Operation Examples

Illustrates common keypad operations like parameter setting and password management.

Initial Power On

Provides a checklist and procedure for initial power-up.

Function Introduction

Group d: Display parameter

Introduces status display parameters for the controller.

d00: Status Display Parameters

Details parameters showing controller series, software versions, and status.

d01: Drive Status Parameters

Parameters related to drive status, including speed, frequency, voltage, and current.

d02: Analogue Status Display Parameters

Parameters for displaying analogue input and output values.

d03: Running Status Parameters

Parameters showing heatsink temperature, terminal status, and fault information.

Group F: General Parameters

Introduces general parameter groups for configuration.

F00: Basic Parameters

Covers fundamental parameters like motor type, control mode, and operating mode.

F01: Protection of Parameters

Parameters for user password, menu mode, and initialization functions.

F02: Start & Stop Parameters

Parameters controlling the start and stop sequences, including delays and ramp times.

F03: Acc / Dec Parameters

Parameters for acceleration and deceleration S-curve adjustments for ride comfort.

F04: Analogue Curve Parameters

Defines analogue input characteristic curves for speed and weighing.

F05: Speed Parameters

Parameters for setting multi-speed, inspection, and battery-driven running speeds.

F06: Weighing Compensation Parameters

Parameters for pre-torque selection and digital weighing signal settings.

F07: Asyn. Motor Parameters

Parameters for asynchronous motor characteristics and auto-tuning.

F08: Motor Vector Control Speed-loop Parameters

Parameters for tuning the speed-loop in vector control mode.

F12: Digital I/O Terminal Parameters

Configuration for digital input and output terminals.

F13: Analogue I/O Terminal Parameters

Configuration for analogue input and output terminals, including bias and gain.

F14: SCI Communication Parameters

Parameters for serial communication settings like data format and baud rate.

F15: Display Control Parameters

Parameters for controlling the LCD keypad display language and contrast.

F16: Function-boost Parameters

Parameters related to fan control, brake unit, and speed settings.

F17: Fault Protect Parameters

Parameters for motor overheat, voltage loss, and fault auto-reset settings.

F18: PWM Parameters

Parameters related to PWM carrier frequency and overmodulation.

Group Y: Manufacturer Parameters

Parameters reserved for factory commissioning before delivery.

Elevator application guidance

Basic Commissioning Procedures

Steps for basic commissioning of the elevator system with HD3L.

System Analysis and Wiring

Recommends analyzing application requirements before designing wiring.

Set Basic Parameters

Guides on setting essential parameters for elevator control.

Motor Auto-tuning

Procedure for performing motor parameter auto-tuning.

Inspection Running

Steps for conducting inspection running after auto-tuning.

High Speed Running

Adjustments for shake-free start and stop, and leveling precision.

Terminal MS Run Application

How HD3L receives and processes digital commands for MS control.

Terminal Analogue Run Application

How HD3L processes analogue speed and direction commands.

Power-off Battery Driven Run Application

Procedure for enabling battery-driven run mode during power outages.

Troubleshooting and Maintenance

Troubleshooting

Lists common faults, their reasons, and corresponding counter-measures.

Maintenance

Provides guidelines for daily and periodic maintenance to ensure longevity.

Accessories

Keypad Installation Assembly

Details the keypad mounting base and extension cable accessories.

Reactor Selection

Table listing AC and DC reactor models and their parameters.

Braking Resistor

Recommendations for selecting braking resistors based on motor power.

Power Regenerative Unit

Reference to the user manual for the Power Regenerative Unit.

Appendix A Parameter

Status Display Parameters

Lists parameters for displaying controller status and running information.

Drive Status Parameters

Details parameters related to drive status like speed, frequency, and current.

Analogue Status Display Parameters

Parameters for displaying analogue input and output signal values.

Running Status Parameters

Parameters showing heatsink temperature, terminal status, and MODBUS status.

Basic Parameters

Fundamental parameters for motor type, control mode, and operating mode.

Protection of Parameters

Parameters for user password, menu mode, and function initialization.

Start & Stop Parameters

Parameters for controlling start/stop delays, ramp times, and zero-speed retention.

Acc / Dec Parameters

Parameters for adjusting acceleration, deceleration, and jerk for ride comfort.

Analogue Curve Parameters

Settings for analogue input characteristic curves.

Speed Parameters

Parameters for multi-speed, inspection, and battery-driven running speeds.

Weighing Compensation Parameters

Parameters for pre-torque selection and digital weighing signal inputs.

Asyn. Motor Parameters

Parameters for asynchronous motor characteristics and auto-tuning.

Motor Vector Control Speed-loop Parameters

Parameters for tuning the speed-loop in vector control mode.

Digital I/O Terminal Parameters

Configuration settings for digital input and output terminals.

Analogue I/O Terminal Parameters

Configuration settings for analogue input and output terminals.

SCI Communication Parameters

Parameters for serial communication like data format and baud rate.

Display Control Parameters

Parameters for LCD keypad display language and contrast.

Function-boost Parameters

Parameters for fan control, brake unit, and speed signal delay.

Fault Protect Parameters

Parameters for motor overheat, voltage loss, and fault auto-reset settings.

PWM Parameters

Parameters related to PWM carrier frequency and overmodulation.

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