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hpmont HD5L series User Manual

hpmont HD5L series
155 pages
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Table of Contents

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hpmont HD5L series Specifications

General IconGeneral
Brandhpmont
ModelHD5L series
CategoryController
LanguageEnglish

Summary

FOREWORD

Chapter 1 Safety Information and Precautions

1.1 Safety Definition

Defines Danger, Warning, and Note symbols used in the manual.

1.2 About Motor and Load

Discusses motor characteristics, overload protection, and lubrication.

1.3 Installation Limitation

Details restrictions on output side connections, voltage, and input configurations.

Chapter 2 Product Information

2.1 Model Explanation

Explains the structure and meaning of the product model designation.

2.2 Nameplate

Illustrates the location and components of the product's nameplate.

2.3 Specifications

Lists the electrical, performance, and characteristic specifications of the controller.

2.4 Ratings

Provides a table detailing the rated capacity, input/output current, and motor power for various models.

2.5 Parts of Controller

Identifies and illustrates the main external and internal parts of the controller.

Chapter 3 Mechanical Installation

3.1 Installation Precautions

Outlines critical safety precautions before and during controller installation.

3.2 Requirement for the Installation Site

Specifies environmental and physical requirements for the controller's installation location.

3.3 Installation Direction and Space Requirements

Details the recommended installation orientation and necessary clearances for heat dissipation.

3.4 Dimensions and Mounting Size

Provides detailed physical dimensions and mounting hole specifications for the controller.

3.5 Panel Installation and Dismantle

Explains the procedure for installing and removing the controller's front panel.

3.6 Plastic Cover Dismantle

Describes the step-by-step process for removing the controller's upper and lower covers.

Chapter 4 Electrical Installation

4.1 Wiring Precautions

Lists essential safety warnings and guidelines for electrical wiring procedures.

4.2 Main Circuit Wiring and Peripherals

Covers selection of peripheral devices, main circuit terminals, and general wiring practices.

4.3 Control and Communication Terminals

Details control terminals, wire jumpers, SCI communication, and terminal connections.

4.4 I/O Card and Encoder Integration

Explains I/O card functionality and different types of encoder cards for motor feedback.

4.5 EMC Installation Guidelines

Provides guidelines for installation to meet electromagnetic compatibility standards, including wiring and grounding.

Chapter 5 Operation Instructions

5.1 Function Description

Provides an overview of the controller's functions and operational states.

5.1.1 Operation Mode

Explains the four different operation modes for receiving run commands and setting speed.

5.1.2 Control Mode

Lists the three control modes available: V/f, SVC, and VC.

5.1.3 Controller State

Describes the various states the controller can be in, such as Stop, Run, and Fault Alarm.

5.1.4 Controller Running Mode

Details the five running modes: Auto-tuning, MS speed, Inspection, Battery-driven, and Normal.

5.2 Operating Instructions

Guides the user on operating the controller through its panel interface.

5.2.1 Panel Description

Identifies the keys on the HD5L controller's LCD panel and their functions.

5.2.2 Display State

Explains how the panel displays parameters during stopping, running, editing, and alarming states.

5.2.3 Panel Operation Examples

Provides examples of common operations performed using the controller's panel.

5.2.4 Switching Display Parameters at Stopping State

Details how to navigate and display specific parameters when the controller is stopped.

5.2.5 Unlock User's Password

Guides the user through the process of unlocking the controller's password protection.

5.2.6 Modify User's Password

Explains how to change or set a new user password for the controller.

5.2.7 Clear User's Password

Describes the procedure for clearing the controller's user password.

5.2.8 Panel Self-testing

Outlines the process for performing a self-test on the controller's panel and keys.

5.3 Initial Power On

Details the steps and checks required before the initial power-on of the controller.

Chapter 6 Function Introduction

6.1 Display Parameters Overview

Introduces parameter groups for displaying system, drive, analogue, and encoder states.

6.1.1 Group D00 System State Parameters

Lists parameters for displaying controller series, software versions, and elevator running/controller states.

6.1.2 Group D01 Drive State Parameters

Covers parameters for showing control mode, speeds, frequencies, and output values.

6.1.3 Group D02 Analogue State Display Parameters

Explains parameters for displaying analog input and output voltage/current values.

6.1.4 Group D03 Running State Parameters

Covers parameters for heatsink temperature, terminal states, MODBUS status, and runtime.

6.1.5 Group D04 Encoder State Parameters

Describes parameters related to SINCOS and UVW encoder states, and PG pulses.

6.2 General Function Parameters Overview

Introduces parameter groups for motor settings, protection, start/stop, and acceleration/deceleration.

6.2.1 Group F00 Basic Parameters

Covers fundamental parameters like motor type, control mode, rated speed, and operating modes.

6.2.2 Group F01 Protection of Parameters

Details parameters for user password protection and parameter initialization.

6.2.3 Group F02 Start & Stop Parameters

Explains parameters that control the acceleration, deceleration, and start/stop behavior.

6.2.4 Group F03 Acceleration/Deceleration Parameters

Details parameters for setting acceleration/deceleration speeds, jerks, and specific modes.

6.2.5 Group F04 Analogue Curve Parameters

Describes parameters for defining analog input characteristic curves.

6.2.6 Group F05 Speed Parameters

Details parameters for multi-speed settings, inspection, and battery-driven speeds.

6.2.7 Group F06 Weighing Compensation Parameters

Explains parameters for pre-torque selection and weighing compensation.

6.2.8 Group F07 Asynchronous Motor Parameters

Covers parameters specific to asynchronous motors, including auto-tuning.

6.2.9 Group F08 Motor Vector Control Speed-loop Parameters

Details parameters for motor vector control, including speed-loop gains and limitations.

6.2.10 Group F09 Current-loop Parameters

Explains parameters related to the controller's current-loop regulation.

6.2.11 Group F10 Synchronous Motor Parameters

Covers parameters specific to synchronous motors, including auto-tuning.

6.2.12 Group F11 PG Parameters

Details parameters for Pulse Generator (PG) cards used with motors.

6.2.13 Group F12 Digital I/O Terminal Parameters

Explains the functions assignable to digital input and output terminals.

6.2.14 Group F13 Analogue I/O Terminal Parameters

Covers parameters for configuring analog input and output terminals.

6.2.15 Group F14 SCI Communication Parameters

Details parameters for Serial Communication Interface (SCI) settings.

6.2.16 Group F15 Display Control Parameters

Explains parameters for controlling the LCD panel display language and contrast.

6.2.17 Group F16 Enhance Function Parameters

Covers advanced functions like fan control, brake unit voltage, and inspection settings.

6.2.18 Group F17 Fault Protect Parameters

Details parameters for motor overheat, phase loss, overload, and auto-reset fault functions.

6.2.19 Group F18 PWM Parameters

Explains parameters related to Pulse Width Modulation (PWM) output, such as carrier frequency.

6.2.20 Group F19 Reserved

Indicates parameters that are reserved and not used.

6.2.21 Group F20 Reserved

Indicates parameters that are reserved and not used.

6.3 Group Y Manufacturer Function Parameters

Covers manufacturer-specific parameters used for factory debugging.

Chapter 7 Elevator Application Guidance

7.1 Basic Debug Procedures

Guides users through the initial setup and debugging steps for elevator systems.

7.1.1 System Analysis and Wire

Recommends analyzing application requirements and outlines basic system configuration.

7.1.2 Set Basic Parameters

Details essential parameters to set for motor type, control mode, and speed.

7.1.3 Motor Parameter Auto-tuning

Provides procedures for performing auto-tuning for asynchronous and synchronous motors.

7.1.4 Inspection Running

Explains how to perform inspection running and set relevant speeds.

7.1.5 Run Fast

Guides on setting parameters for smooth elevator start/stop and leveling.

7.2 Terminal MS Run Mode Application

Details how to apply the controller in terminal MS run mode for elevator control.

7.2.1 Control Part Connection

Illustrates the control part connection diagram for terminal MS running.

7.2.2 Set Parameter

Lists recommended values for general and special function codes for terminal MS run.

7.3 Terminal Analogue Run Mode Application

Explains how to apply the controller in terminal analogue run mode for elevator control.

7.3.1 Control Part Connection

Shows the control part connection diagram for terminal analogue running.

7.3.2 Set Parameter

Lists recommended values for general and special function codes for terminal analogue run.

7.4 Power-off Battery Driven Run Mode Application

Describes the application of battery-driven run mode for power-off scenarios.

7.4.1 Basic Connection

Outlines the basic connection diagram for the battery-driven run mode.

7.4.2 Running Time Sequence

Details the sequence of operations during battery-driven running.

Chapter 8 Troubleshooting

Fault Alarm Descriptions and Counter-measures

Lists common fault codes, their possible causes, and recommended counter-measures.

Chapter 9 Maintenance

9.1 Daily Maintenance

Specifies daily checks and environmental considerations for controller maintenance.

9.2 Periodical Maintenance

Outlines periodic checks to be performed every 3 to 6 months for proactive maintenance.

9.3 Replacing Damaged Parts

Discusses the lifespan and potential causes of damage for common components like fans and capacitors.

9.4 Unwanted Controller Recycling

Provides guidelines and considerations for safely disposing of the controller.

Chapter 10 Accessories

10.1 Panel Installation Assembly

Describes the components included in the panel installation assembly.

10.2 Braking Resistor Selection

Provides a table for selecting appropriate braking resistors based on controller models.

10.3 Protective Cover

Mentions the protective cover accessory and its application.

10.4 Power Regenerative Unit

Refers to a separate manual for details on the power regenerative unit.

Appendix A Parameters

Group D Display Parameters

Lists parameters for displaying system, drive, analogue, and running states.

Group F General Function Parameters

Introduces parameter groups for motor settings, protection, start/stop, and acceleration/deceleration.

Group F00 Basic Parameters

Covers fundamental parameters like motor type, control mode, rated speed, and operating modes.

Group F01 Protection of Parameters

Details parameters for user password protection and parameter initialization.

Group F02 Start & Stop Parameters

Explains parameters that control the acceleration, deceleration, and start/stop behavior.

Group F03 Acceleration/Deceleration Parameters

Details parameters for setting acceleration/deceleration speeds, jerks, and specific modes.

Group F04 Analogue Curve Parameters

Describes parameters for defining analog input characteristic curves.

Group F05 Speed Parameters

Details parameters for multi-speed settings, inspection, and battery-driven speeds.

Group F06 Weighing Compensation Parameters

Explains parameters for pre-torque selection and weighing compensation.

Group F07 Asynchronous Motor Parameters

Covers parameters specific to asynchronous motors, including auto-tuning.

Group F08 Motor Vector Control Speed-loop Parameters

Details parameters for motor vector control, including speed-loop gains and limitations.

Group F09 Current-loop Parameters

Explains parameters related to the controller's current-loop regulation.

Group F10 Synchronous Motor Parameters

Covers parameters specific to synchronous motors, including auto-tuning.

Group F11 PG Parameters

Details parameters for Pulse Generator (PG) cards used with motors.

Group F12 Digital I/O Terminal Parameters

Explains the functions assignable to digital input and output terminals.

Group F13 Analogue I/O Terminal Parameters

Covers parameters for configuring analog input and output terminals.

Group F14 SCI Communication Parameters

Details parameters for Serial Communication Interface (SCI) settings.

Group F15 Display Control Parameters

Explains parameters for controlling the LCD panel display language and contrast.

Group F16 Enhance Function Parameters

Covers advanced functions like fan control, brake unit voltage, and inspection settings.

Group F17 Fault Protect Parameters

Details parameters for motor overheat, phase loss, overload, and auto-reset fault functions.

Group F18 PWM Parameters

Explains parameters related to Pulse Width Modulation (PWM) output, such as carrier frequency.

Appendix B Communication Protocol

1. Peripherals Support

Explains the RS485 communication interface and MODBUS protocol support.

2. Interfaces

Details the RJ45 interface pin definition for communication.

3. Network Mode

Illustrates different network modes for controller communication.

4. Protocol Format

Describes the MODBUS RTU and ASCII frame formats.

6. Protocol Function

Lists supported MODBUS function codes for parameter operations.

1. Supported function

Details the MODBUS function codes supported for parameter read/write operations.

2. MODBUS Command and Response Frames (RTU Mode)

Explains command and response frames for RTU mode operations like reading and writing parameters.

10. Application Case

Provides examples of communication commands and responses for specific operations.

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