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Huber CC508 User Manual

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Operating manual
CC
27.09.2011
Also for models with natural refrigerants
Valid for:
K12-cc-NR, K15-cc-NR, K20-cc-NR, K25-cc-NR, K6-cc, K6s-cc-NR
variostat cc
ministat 125-cc, ministat 125w-cc
ministat 230-cc, ministat 230w-cc
ministat 240-cc, ministat 240w-cc
CC-405, CC-405w, CC-410wl, CC-415, CC-415wl
CC-505, CC-505wl, CC508, CC-510, CC-510w, CC-515, CC-515w
CC-520w, CC-525w
CC-805, CC-820, CC-820w, CC902, CC-905, CC-905w, CC-906w

Table of Contents

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Huber CC508 Specifications

General IconGeneral
BrandHuber
ModelCC508
CategoryThermostat
LanguageEnglish

Summary

Foreword

Quick Guide for CC-Thermostats

Initial Operation Checklist

Steps for correct initial setup and operation of the machine.

Operating the CC-Thermostat

Overview of compact menu functions and controls for operating the unit.

Setting Over-Temperature Protection

Procedure for setting the over-temperature protection value and code entry.

COM.G@TE Allocation and Settings

POCO Alarm Connector

Details on the POCO plug-in connector for external alarm monitoring.

AIF Reg-E-Prog Socket

Description of the analogue interface and its output channels.

ECS Socket for External Control

Information on the ECS socket for starting/stopping temperature control.

RS232/RS485 Serial Socket

Wiring details for the RS232/RS485 serial interface.

Functions with PLS

Overview of settings for analogue interface, signals, and digital interface.

Chapter 1: Safety

Safety and Information Symbols

Explanation of pictograms and keywords used for safety information.

Intended Use and General Safety

Guidelines for proper use and general safety precautions.

Device Description

Technical overview of the temperature control machines and their capabilities.

Responsibilities of Personnel

Defines duties and requirements for responsible persons operating the unit.

Operator Requirements

Specifies age, training, and supervision requirements for operators.

Machine Operator Duties

Tasks and responsibilities for personnel operating the machine.

Work Area Safety

Guidelines for maintaining a safe and clear working area around the unit.

Safety Devices (DIN12876)

Classification and technical requirements for safety devices according to DIN12876.

Low-Level Protection Types

Details on classical float and electronic low-level protection systems.

Additional Protection Devices

Information on built-in protection features like auto-start and alarm functions.

Environmental Conditions

Requirements for suitable environmental conditions for unit operation.

Operating Conditions

Factors affecting system performance, including thermal fluid and hoses.

Unit Location and Mounting

Guidelines for proper placement, mounting, and securing of the unit.

Thermal Fluids

Recommendations and guidelines for selecting and using thermal fluids.

Chapter 2: Electronics and Operation

CC-Pilot Interface

Diagram and labels for the CC-Pilot control panel components.

Information Displays

Description of available display modes: graphical, LED, and status.

Individual Field Descriptions

Detailed explanation of each field displayed on the CC-Pilot screen.

Individual Field Descriptions

Detailed explanation of each field displayed on the CC-Pilot screen.

Real-time Clock and Battery

Information on the unit's internal clock and its battery backup.

Event Functionality

Details on programmable event functions like acoustic signals and program starts.

Operating the CC Unit

Methods for operating the machine via function keys, rotary knob, or menu.

Operation via Rotary Knob

Using the rotary knob and key for menu navigation and function selection.

Operation via Number Pad

Using the number pad for entering function numbers and values.

Main Menu Structure

Overview of the main menu and its available functions.

Compact Menu Functions

Description of the compact menu options for basic operations.

Control Parameters

Configuration of automatic or manual control parameters.

Control Parameters

Methods for automatic control parameter identification and adjustment.

Comfort Menu Functions

Description of the comfort menu options for advanced operations.

Display Modes

Selection of various display modes: standard, graphic, device message, etc.

Entering and Managing Programs

Creating, editing, and managing temperature programs.

Entering and Managing Programs

Steps for creating and saving temperature program segments.

Entering and Managing Programs

Setting program end conditions, names, and starting programs.

Over-Temperature Protection

Setting cut-off limits for heating and thermal protection.

Program Start & Stop

Starting, interrupting, or ending temperature programs.

Pump Settings

Configuration and status information for the unit's pump.

Set-Point Configuration

Setting and adjusting the target temperature for the unit.

Set-Point Limits

Defining the minimum and maximum allowable set-point range.

Start & Stop Operations

Selecting and activating/deactivating operating modes like temperature control.

Start Ramp Configuration

Setting temperature ramps for gradual set-point changes.

Temperature Control Modes

Selecting between internal, process, or set-point tracking control.

User Menu Selection

Choosing pre-configured user menus for operation.

Comfort Menu Functions

Description of the comfort menu options for advanced operations.

Acoustic Alarm Settings

Activating or deactivating the acoustic signal output.

Auto-Start Configuration

Defining the unit's start-up behavior after a power interruption.

Clock and Calendar Functions

Setting the unit's time, date, and alarm clock.

Compact Menu Functions

Description of the compact menu options for basic operations.

Compressor Automatic Modes

Selecting compressor operation modes: Automatic, Always On, or Always Off.

Control Parameters Overview

Reference to detailed control parameter settings in the Compact menu.

Display Function Settings

Adjusting display brightness, warnings, messages, and temperature resolution.

Display Modes

Reference to display mode descriptions in the Compact menu.

E-Grade Package Activation

Entering activation keys to extend controller functionality.

Enter Program

Reference to program entry details in the Compact menu.

Factory Default Reset

Resetting unit settings, user menus, programs, and parameters to factory defaults.

Language Selection

Selecting the operating language for the unit.

Limit Settings

Setting Delta T, heating, and cooling power limits.

Over-Temperature Protection (Heating)

Reference to over-temperature protection details in the Compact menu.

Program Start & Stop

Reference to program start/stop details in the Compact menu.

Protection Functions and Alarms

Setting internal and process sensor high/low limit alarms.

Warning Time Level for Low-Level Protection

Setting a warning time before shut-off due to low fluid level.

Pump Settings Overview

Reference to pump settings details in the Compact menu.

Sensor Adjustment Procedures

Guidelines for adjusting internal, process, and return sensors.

Service Menu Access

Accessing service mode for reading internal sensors and data.

Set-Point Configuration

Reference to set-point configuration in the Compact menu.

Set-Point Limits Overview

Reference to set-point limits configuration in the Compact menu.

Application Settings (Others)

Entering/reading application information for controller parameterisation.

Software Version Information

Displaying the installed software version of the unit's electronics.

Start & Stop Operations Overview

Reference to start/stop operations in the Compact menu.

Start Ramp Configuration Overview

Reference to start ramp configuration in the Compact menu.

Temperature Control Mode Overview

Reference to temperature control mode selection in the Compact menu.

Temperature Scale Selection

Choosing between Celsius (°C), Fahrenheit (°F), and Kelvin (K).

Time Scale Display Formats

Setting the time display format (hh, min, sec).

Second Set-Point Configuration

Inputting and activating an alternative set-point.

User Menu Selection Overview

Reference to user menu selection procedure.

User Menu Configuration Overview

Reference to user menu configuration procedure.

Com.G@te Menu Functions

Overview of functions for analogue interface, RS232/RS485, ECS, and POCO.

Analogue Interface Configuration

Detailed configuration options for analogue input and output.

Analogue Interface Configuration

Using analogue signals for control and output, including filter settings.

Analogue Interface Settings

Detailed steps for setting temperature/current ranges and fine adjustment.

RS232/RS485 Digital Interface

Functions for selecting RS232/RS485, baudrate, and slave address.

ECS / Standby External Control Signal

Using ECS for starting/stopping control, switching set-points, or release.

POCO Alarm (Potential Free Contact)

Functions for POCO relay control: OFF, Check active value, External alarm.

Control via RS232

Controlling the unit via RS232 commands.

Process Temperature Check

Monitoring process temperature via POCO relay for fault detection.

Unipump Monitoring (with Echo)

Monitoring Unipump operation synchronization with the unit's pump.

Programmer Control

Controlling the relay via commands from a programmer segment.

Absolute Temperature Checks (POCO)

POCO relay switching based on absolute internal/process temperature limits.

Function Numbers and Their Meanings

Detailed explanation of function numbers and their associated operations.

F0: Set-Point Configuration

Setting and adjusting the target temperature, respecting limits.

F1/F2: Set-Point Limits

Defining the minimum and maximum allowable set-point range.

F3: Temperature Control Modes

Selecting internal, process, or set-point tracking control.

F4: Second Set-Point

Inputting and activating an alternative set-point.

F5: Auto-Start Configuration

Defining the unit's start-up behavior after a power interruption.

F6/F7: POCO Limits

Setting upper and lower limits for POCO relay switching.

Function Numbers and Their Meanings

Detailed explanation of function numbers and their associated operations.

F8: POCO Programming

Options for programming the potential free contact (POCO).

F9: Control Parameters

Detailed description of control parameter settings.

F10: Machine Messages

Information on machine status, warnings, and faults.

F12: Adjust Internal Sensor

Defining and adjusting temperature values for the internal sensor.

F13: Adjust Process Sensor

Defining and adjusting temperature values for the process sensor.

F14: Adjust Return Sensor

Defining and adjusting temperature values for the return sensor.

F18: Delta T Limit

Setting the maximum allowable temperature difference between sensors.

F19: Ramp Function

Setting the set-point default for temperature ramps.

F20: Enter Program

Entering and managing temperature programs.

F22: Program Control

Controlling program execution: Start, Stop, Break, Skip.

F23: Program Start

Starting temperature programs, including calendar start.

F27: Time Scale

Setting the time scale for programs in minutes or hours.

F28: External Control Signal

Using external signals to control various unit functions.

Function Numbers and Their Meanings

Detailed explanation of function numbers and their associated operations.

F30: Set Date

Setting the current date on the unit.

F31: Set Time

Setting the current time on the unit.

F33: Set Over-Temperature Protection

Setting the over-temperature protection value.

F34: Air Purge

Starting or stopping the air purge function.

F35: Compressor Automatic Modes

Selecting compressor operation modes: Automatic, Always On, or Always Off.

F37: Temperature Mode

Setting the operating temperature mode.

F39: Signal Activation

Activating signals for the unit.

F40: Test RS232

Starting or stopping the RS232 test.

F41: Select User Menu

Selecting a pre-configured user menu for operation.

F42: Configure User Menu

Procedure for setting up and customizing user menus.

F46: Define Analogue Input

Assigning analogue input current to an input value.

Function Numbers and Their Meanings

Detailed explanation of function numbers and their associated operations.

F47: Cable Break Response

Defining unit response to a cable break.

F49: Unit Name Display

Displaying the unit model number.

F50: Input Password

Password input for service functions.

F52: Factory Default Reset

Resetting the unit to factory default settings.

F55: Degassing Mode

Activating the degassing mode for closed applications.

F60: Machine Information

Obtaining information about the machine.

F70: Service Increments

Used under Customer Support Team directions.

F71: Service Functions

Used only for Service. Contact Huber for further information.

F75: Manual Cooling Power

Setting a constant cooling power, not automatic adjustment.

F84: Slave Address

Setting the unit's BUS-address.

F85: Baudrate Setting

Setting the baudrate for communication.

F86: Select RS232/485 Interface

Choosing the communication interface.

Function Numbers and Their Meanings

Detailed explanation of function numbers and their associated operations.

F90: Language Selection

Selecting the operating language for the unit.

F98: Software Version

Displaying the software versions of the unit.

F103: Refrigerating Set-Points

Set-points for the refrigerating machine (Service only).

F106/F107: Process Alarm Limits

Setting upper and lower alarm limits for process temperature.

F108/F109: Internal Alarm Limits

Setting upper and lower alarm limits for internal temperature.

F110: Circulation Control

Starting the circulation function.

F111: Air Purge

Starting the air purge function.

F112: Start/Stop Thermo Control

Starting or stopping the temperature control process.

F125: Interface Status

Information on Com.G@te signal activation.

F126: Sensor Status

Displaying the status of sensor values.

F128: Cooling Machine/Pump Status

Information on the status of the cooling machine and pump.

F129: Cooling Control Status

Information on the status of cooling control.

F130: Graphic Display Mode

Choosing the graphic display mode.

F131: Normal Display Mode

Choosing the standard display mode.

F135: Adjust Analogue Input

Fine adjustment of analogue input current ranges for calibration.

F136: Adjust Analogue Output

Fine adjustment of analogue output current ranges for calibration.

F137: Analogue Input Current/Temperature Assignment

Setting current/temperature assignment for the A/D converter.

F138: Analogue Output Function

Assigning a temperature value to the output current.

F180: Heat Power Limit

Setting the maximum available heating power (0-100%).

F181: Cool Power Limit

Setting the maximum available cooling power (0-100%).

Configure User Menus

Procedure for setting up and customizing user menus.

Select User Menus

How to select and operate pre-configured user menus.

Chapter 3: Connection, Filling, and Preparation

Power Connection

Instructions for safely connecting the unit to the power supply.

Unit Start-up Procedure

General steps for starting up the temperature control unit.

Connecting External Applications

Steps for connecting external systems like reactors.

Switching On the Unit

Procedure for powering on the temperature control unit.

Setting Over-Temperature (OT) Switch

Configuring the safety cut-off value for over-temperature protection.

Capacitive Level Identification (Chillers)

Setting level indicators for chillers with capacitive level identification.

Setting Set-Point Limits

Defining the minimum and maximum allowable set-point range.

Entering a Set-Point

Procedure for setting the target temperature.

Starting Temperature Control

Initiating the temperature control process.

Ending Temperature Control

Procedure for stopping the temperature control process.

Filling and Air Purging Systems

Steps for filling the unit and purging air from closed systems.

Draining the Machine and Systems

Procedure for draining the unit and connected external applications.

Changing Thermal Fluid / Internal Cleaning

Instructions for replacing thermal fluid and cleaning internal components.

Freeze Protection Functionality

Using water as thermal fluid with Freeze Protection option.

Water Cooling System

Details on using a cooling water controller and connection diagram.

Operation as Bath Thermostat

Using the unit as a bath thermostat, considering sample volume changes.

Over-Temperature Protection Settings

Detailed settings for OT limit, OT mode, and circulation.

Over-Temperature Protection Settings

Understanding OT modes (Stop, Process Safety) and displaying OT values.

Chapter 4: Interfaces

Interface Modules Overview

Overview of available interface modules.

RS232/Serial Interface

Details on the RS232/Serial standard interface.

Mutual Com.G@te/Web.G@te Functions

Shared functions between Com.G@te and Web.G@te.

Specific Com.G@te Functions

Detailed functions specific to the Com.G@te interface.

Specific Web.G@te Functions

Detailed functions specific to the Web.G@te interface.

Interface Modules and Menus

Overview of RS232, Com.G@te, Web.G@te interfaces and commands.

Interface Modules and Menus

Details on LAI and Namur command sets for interface communication.

Available Interfaces

Listing of available interfaces: RS232/SERIAL, Com.G@te, Web.G@te.

Mutual Com.G@te/Web.G@te Functions

Shared functions between Com.G@te and Web.G@te.

RS232/RS485 Serial Socket

Wiring details for connecting PC, PLC or PCS to the socket.

Specific Com.G@te Functions

Details on analogue interface and level socket connections.

Specific Web.G@te Functions

Web.G@te operation via firewall, internet, and VPN access.

10/100Mbps Ethernet Interface

Using Ethernet for communication, including IP address and security.

USB Device Operation

Using USB for device connection and multiple Web.G@te allocation.

USB Host for Data Storage

Saving and loading temperature control programs using USB sticks/HDDs.

Webpage Password Configuration

Setting and changing the password for the thermostat's webpage.

Bluetooth Stick Connectivity

Controlling the machine via mobile phone using Bluetooth.

Software Functions via Web.G@te

Accessing web surface, SpyWeb, data tracing, machine data, and mail.

Software Functions via Web.G@te

Firmware updates and VPN connection setup for service.

Chapter 5: Fault Diagnosis and Troubleshooting

Understanding Unit Messages

Splitting messages into Warnings and Alarm messages.

Displaying Error Messages

How errors are displayed and categorized: Hard, Soft alarms, Warnings.

Alarm and Warning Codes

Listing of error codes and their corresponding messages and actions.

System Messages

General information messages not causing alarms.

Alarm and Warning Codes (Hard Alarms)

List of hard alarms, their messages, and required actions.

Alarm and Warning Codes (Hard Alarms)

List of hard alarms, their messages, and required actions.

Alarm and Warning Codes (Hard Alarms)

List of hard alarms, their messages, and required actions.

Electronics and Remote Control Exchange

Procedure for exchanging electronics or using the CC-Pilot as remote control.

Maintenance Procedures

General maintenance tasks for the unit.

Decontamination and Repair

Procedures for decontaminating the unit before repair or service.

Cleaning Unit Surfaces

Guidelines for cleaning stainless steel and painted surfaces.

Plug Contact Protection

Covering unused sockets with protective caps.

Chapter 6: Taking the Machine Out of Service

Machine Decommissioning

Safety notices and procedures for taking the machine out of service.

Unit Transport

Guidelines for safely transporting the decommissioned unit.

Product Disposal

Proper disposal procedures for thermal fluids and old machines.

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