3.2 Advanced Demounting Procedures ................................................................. 41
Demounting Tire from Rim Using the Bead Lever Tool without the Plastic
Sleeve Protector .................................................................................... 41
Demounting Upper Bead ....................................................................... 41
Demounting Lower Bead ....................................................................... 41
3.3 Advanced Mounting Procedures .................................................................... 42
3.4 Standard Mount/Demount Head Assembly .................................................... 42
Checking Mount/Demount Head Calibration For Steel Heads .............. 42
Set Position of Steel Mount/Demount Head on Hex Shaft .................... 42
For Plastic Heads .................................................................................. 44
Set Position of Plastic Mount/Demount Head on Hex Shaft ................. 44
Adjust the Offset of Lock Mechanism – Steel and Plastic Heads ......... 45
3.5 Leverless Mount/Demount Head Assembly ................................................... 45
Mount/Demount Head Calibration ......................................................... 45
Horizontal Adjustment of the Tool Head ................................................ 46
Radial Adjustment of the Tool Head ...................................................... 47
Adjusting the Vertical Gap ..................................................................... 47
4. TCX51 Operational Supplement ............................................................. 48
BP Arm Operation
....................................................................................... 48
4.1 General Information ........................................................................................ 48
4.2 Part Identication ............................................................................................. 48
4.3 Operation ......................................................................................................... 49
Clamping the Wheel .............................................................................. 49
Demounting ........................................................................................... 50
Using the Bead Press Head Hook to Lift the Tire .................................. 51
Mounting ............................................................................................... 51
5. TCX53 Operational Supplement ............................................................ 53
Bead Press System Operation
.................................................................. 53
5.1 General Information ........................................................................................ 53
5.2 Part Identication ............................................................................................ 53
5.3 Operation ......................................................................................................... 54
Clamping the Wheel ............................................................................... 54
Lubrication of Outer Bead ...................................................................... 54
Demounting the Outer Bead .................................................................. 55
Breaking the Inner Bead ....................................................................... 56
Demounting the Inner Bead .................................................................. 57
Operations and Inspections Prior to Mounting ...................................... 57
Mounting the Inner Bead ....................................................................... 57
Mounting ............................................................................................... 57
Special Procedure for Run Flat Wheels / Low Prole ............................ 58
Bead Breaking ....................................................................................... 58
Second Roller Attachment ..................................................................... 58
Mounting the Outer Bead ...................................................................... 59
Sensor Inspection/Replacement ........................................................... 60
6. Maintenance .......................................................................................... 61
6.1 Maintenance Schedule .................................................................................... 61
6.2 Maintenance and Replacement Parts ............................................................. 63
7. Glossary ................................................................................................. 64
7.1 Rim Diagram ................................................................................................... 64
7.2 Illustrations of Various Rim Designs ................................................................ 65
8. Warranty ................................................................................................. 67