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Hydrafeed MSV 80 User Manual

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224 pages
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Short Magazine Barfeed
MSV 80
Operation Manual
2017-12-V12.0-SDH
Hydrafeed Ltd.
Talgarth House, Bond Avenue
Mount Farm, Milton Keynes
MK1 1JD
Tel : 01908 376331 Email: info@hydrafeed.co.uk
Fax: 01908 647843 www.hydrafeed.co.uk

Table of Contents

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Hydrafeed MSV 80 Specifications

General IconGeneral
Maximum Bar Diameter80 mm
Bar Capacity (Round)80 mm
Bar Capacity (Hex)70 mm
Power Supply400 V, 50/60 Hz
ModelHydrafeed MSV 80

Summary

1. Mechanism

1.1 Notes for Your Safety

Essential safety precautions for operating the barfeeder.

1.2 Description

Overview of the MSV80 barfeeder's design and components.

1.3 Identification

Information on identifying the barfeeder via its serial number.

1.4 Transport and Unpacking

Instructions for safely transporting and unpacking the MSV80 barfeeder.

1.5 Accessories Supplied

Lists the accessories provided with the MSV80 barfeeder.

1.6 Preparations for installing the barfeeder

Steps required to prepare for the installation of the barfeeder.

1.7 Mounting, Anchoring and Alignment

Procedure for mounting, anchoring, and aligning the barfeeder.

1.8 Changing the Pushrod Position

Steps for changing the pushrod position on the barfeeder.

1.9 Retraction of the Barfeeder for Spindle Service

Method for retracting the barfeeder for spindle maintenance.

1.10 Material Rack Height and Diameter Adjustment

Adjusting material rack height and diameter for different bar types.

1.11 Maintenance

Routine maintenance procedures for the barfeeder.

2. Operation Panel

2.1 Power On and First Screen

Steps for powering on the unit and navigating the initial screen.

2.2 Select Manual / Auto mode

How to select between Manual and Auto operating modes.

2.3 Manual operation

Detailed instructions for operating the barfeeder in manual mode.

2.4 Auto cycle

Explanation of the automatic cycle operation of the barfeeder.

3. User Setup

3.1 User Setup Introduction

Introduction to the user setup parameters for the barfeeder.

3.11 Other

Accessing and configuring miscellaneous user settings.

3.11.2 Eject remnant

Configuration for ejecting bar remnants.

3.2 BAR TYPE / Diameter

Setting up the bar type and diameter for the barfeeder.

3.2.1 Bar Type

Procedure for selecting the bar type.

3.2.2 Bar diameter Setting

Inputting the bar diameter value.

3.2.3 Material Selection

Choosing the material type for torque adjustment.

3.2.4 Push torque Adjustment

Adjusting the push torque value.

3.3 Component Length

Setting the length of the machined component.

3.4 Position Setup

Configuring various positional settings for the barfeeder.

3.4.1 End of Bar Position

Setting the position where the bar end is detected.

3.4.1.1 Spindle length Setup

Defining the spindle length parameter.

3.4.1.2 Clamping length Setup

Setting the chuck's clamping length.

3.4.2 Loading selection

Selecting the loading method (with or without turret).

3.4.3 Pushrod retract Position

Setting the pushrod's retract position.

3.5 Feeding type

Selecting the feeding type (e.g., sub spindle pull).

3.5.1 Sub spindle Pull

Configuration for the sub-spindle pull feeding method.

3.6 Back Stop

Configuration for the back stop function.

3.7 Shaft Load

Setting up shaft load parameters.

3.8 Chucking mode

Selecting the chucking mode for operation.

3.9 Center line correction

Adjusting the center line for accurate loading.

3.10 Barfeed Programs

Managing barfeeder programs.

3.10.1 Ways To search DATA Address

Methods for searching data addresses for programs.

3.10.2. To Save MMI Data to DATA 01

Procedure to save MMI data to DATA 01.

3.11.3 Part Counter

Setting up and using the part counter.

3.11.4 Bar length (MAX setting)

Setting the maximum bar length.

3.11.5 Hexagonal bar Time setting

Time delay setting for hexagonal bars.

3.11.6 1st Feed error correction

Correcting first feed errors.

3.11.7 Chuck close bar check Torque value setting

Setting torque value for chuck close bar check.

4. System Setup

4.1 System Setup Introduction

Introduction to the system setup options.

4.2 Interface Signals Selection

Configuring interface signals between barfeeder and CNC.

4.2.1 Bar End signal function

Setting the bar end signal function.

4.2.2 CNC Auto Mode signal function

Configuring the CNC auto mode signal.

4.2.3 CNC Emergency Stop signal function

Setting up the CNC emergency stop signal function.

4.2.4 Interface signal Optional function selection

Selecting optional interface signal functions.

4.2.5 CNC Chuck open / M code signal selection

Configuring chuck open and M code signals.

4.3 Carriage position setup

Setting up carriage positions.

4.4 Loading position setup

Configuring loading positions.

4.5 Lathe selection

Selecting the type of lathe.

4.6 Chuck open/close Bar check function setup

Setting up chuck open/close bar check functions.

4.7 Time delay for chuck close then Pushrod retract setup

Setting time delay for pushrod retract after chuck close.

4.8 Bar end then Turret comes to new bar loading position function setup

Setting turret behavior at bar end for new loading.

4.9 Cover/Sliding rail operation function setup

Setting up cover and sliding rail operations.

4.10 Servo motor speed value setting

Setting servo motor speed values.

4.11 Demo function

Using the demo function for testing.

4.12 Sensor position setting

Setting sensor positions for accuracy.

4.13 Chuck type Selection

Selecting the type of chuck used.

4.14 Shaft Load space setting

Setting the shaft load space.

4.15 Maintenance

Maintenance scheduling and reminders.

4.16 Pulse Output Selection

Selecting pulse output channels.

4.17 Back Stop option

Configuring the back stop option.

4.18 Thickness of shaft load plate

Setting the thickness of the shaft load plate.

4.19 Eject remnant by new option

Configuring remnant ejection with new bar.

5. History

5.1 Alarm History

Viewing past alarm records.

5.2 Workpiece record

Tracking history of workpiece feeding lengths.

6. PLC Input / Output Signal and data list

7. Alarm List

8. Warning List

9. Appendix : Electronic Controller

9.1 Input List

List of electronic controller input codes and descriptions.

9.2 output List

List of electronic controller output codes and descriptions.

9.3 Spare Parts List

List of spare parts with descriptions and placement.

9.4 Electrical components distribution

Diagram showing electrical component locations.

9.5 Electric Circuit Diagram

Main power circuit diagram.

10. Parameter List

10.1 User parameter list

List of user-configurable parameters.

10.2 System Parameter List

List of system-level configurable parameters.

11. Appendix : Mechanism

General Tolerance

General dimensional tolerance specifications for mechanical parts.

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